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ECOPULPING

Valorising the straw waste stream through a novel bio-mechanical process which converts 100% of the waste into three high value products including bleached paper pulp.

Total Cost €

EC-Contrib. €

Partnership

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Outcomes and
results

ECOPULPING project word cloud

Explore the words cloud of the ECOPULPING project. It provides you a very rough idea of what is the project "ECOPULPING" about.

ecopulping waste odour content plant black produces appears workers paper unbleached placed finish bleached 100 chemical kg co prospective heat wood materials 400 world mills reasonable customer small validation producing techniques efficient perfect mainly demonstrator feasibility economic liquid operate pilot renewal recycled forests deforestation day huge solution enabled wheat soon cleaned worth costly dry successfully heating pulping gap burden pressure first samples moisture tonne demand straw expensive designed securing uk made turn conduct parts either alternative running digester loop alarmingly disposal treatments leads closed site pulp liquor storage un uses simplifies valuable little output skilled cleaner currently twice easier demonstration corresponding recovery industry

Project "ECOPULPING" data sheet

The following table provides information about the project.

Coordinator	NAFICI ENVIRONMENTAL RESEARCH (NER) LTD Organization address address: TETHERSTONES STABLES HAMMERPODN ROAD city: HORSHAM postcode: RH13 6PE website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.
Coordinator Country	United Kingdom [UK]
Project website	http://www.nafici-research.com/
Total cost	71˙429 €
EC max contribution	50˙000 € (70%)
Programme	1. H2020-EU.3.2.4. (Sustainable and competitive bio-based industries and supporting the development of a European bioeconomy) 2. H2020-EU.3.2.1. (Sustainable agriculture and forestry) 3. H2020-EU.2.3.1. (Mainstreaming SME support, especially through a dedicated instrument) 4. H2020-EU.3.2.2. (Sustainable and competitive agri-food sector for a safe and healthy diet)
Code Call	H2020-SMEINST-1-2016-2017
Funding Scheme	SME-1
Starting year	2016
Duration (year-month-day)	from 2016-05-01 to 2016-08-31

Partnership

Take a look of project's partnership.

#	participants	country	role	EC contrib. [€]
1	NAFICI ENVIRONMENTAL RESEARCH (NER) LTD NAFICI ENVIRONMENTAL RESEARCH (NER) LTD Organization address address: TETHERSTONES STABLES HAMMERPODN ROAD city: HORSHAM postcode: RH13 6PE website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	UK (HORSHAM)	coordinator	50˙000.00

Map

Project objective

Currently paper pulp is made mainly from either wood or recycled paper, however this has placed a huge burden on forests with deforestation still alarmingly high in many parts of the world. Pulping straw (a low to no value by-product of the wheat industry) to make paper pulp appears to be the perfect solution. However this process produces a black liquor with no viable economic disposal solution for small-scale production. The process cannot achieve reasonable running costs (heat, pressure, chemical renewal), requires dry straw, uses expensive recovery techniques and requires skilled workers to operate the digester. ECOPULPING is an alternative processing method enabled by corresponding novel equipment design. This process in turn enables much easier and more efficient processing and 100% valorisation of the process output. Our novel ECOPULPING process does not require any pressure and very low heating meaning low running costs and which simplifies the recovery treatments and requires less costly materials. This leads allows access to valuable co-products which will be worth up to or more than twice the value of output when compared to current pulping mills and produces no liquid waste or odour. The plant is designed to operate as a closed-loop system meaning that there is little chemical top up needed. It can use straw with high moisture content and therefore there are no storage costs. We have already built a pilot plant capable of producing 400 kg per day of unbleached and un-cleaned pulp, and soon a cleaner pulp in the UK. The plant is successfully being used to process pre-production samples for prospective partners using paper mills to finish the paper products. The overall first objective for the ECOPULPING project is to build a 50 tonne bleached straw pulp a day demonstrator. We will first conduct a feasibility study including the validation of customer demand, securing a demonstration site, validation of co-product uses and technical gap analysis.

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The information about "ECOPULPING" are provided by the European Opendata Portal: CORDIS opendata.