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MICROCYCLING

Development of an Energy Efficient PET Recycling Process Based on Microwave Heating

Total Cost €

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EC-Contrib. €

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Partnership

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 MICROCYCLING project word cloud

Explore the words cloud of the MICROCYCLING project. It provides you a very rough idea of what is the project "MICROCYCLING" about.

stage    reducing    expensive    ing    demand    industry    opportunity    50    first    alternative    customers    post    pellet    single    final    saving    national    offers    meccanica    energy    consumption    refine    rpet    reuse    materials    strategy    additional    amount    imposition    recycled    emissions    fda    74    packaging    generate    recyclable    attain    bottles    contaminates    reactor    tonne    efficiency    polyethylene    purity    cleaning    renders    technologies    limits    lucrative    either    container    market    ways    profitability    limiting    plastic    microwave    ghg    pet    waste    pellets    raw    landfilled    15    efsa    cheaper    gt    food    led    preferred    gamma    recapture    industrial    eliminate    97    microwaves    world    purification    discourage    worldwide    terephthalate    conduct    beverages    ec    disposal    governments    directives    price    supply    environmental    decontaminating    levels    sold    viability    virgin    recycling    incinerated   

Project "MICROCYCLING" data sheet

The following table provides information about the project.

Coordinator
GAMMA MECCANICA SPA 

Organization address
address: VIA SACCO E VANZETTI 13
city: BIBBIANO
postcode: 42021
website: n.a.

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Italy [IT]
 Project website https://www.gamma-meccanica.it/en/
 Total cost 71˙429 €
 EC max contribution 50˙000 € (70%)
 Programme 1. H2020-EU.3.3. (SOCIETAL CHALLENGES - Secure, clean and efficient energy)
2. H2020-EU.2.1.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Information and Communication Technologies (ICT))
3. H2020-EU.2.3.1. (Mainstreaming SME support, especially through a dedicated instrument)
 Code Call H2020-SMEINST-1-2016-2017
 Funding Scheme SME-1
 Starting year 2016
 Duration (year-month-day) from 2016-11-01   to  2017-04-30

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    GAMMA MECCANICA SPA IT (BIBBIANO) coordinator 50˙000.00

Map

 Project objective

Plastic bottles are one of the most used and preferred packaging container worldwide. Current levels of usage and disposal generate several environmental problems with 74% of post-consumer plastic waste in Europe either incinerated or landfilled. Recent packaging directives from the EC have led to the imposition of challenging targets for recycling, and national governments are also examining new ways to discourage packaging waste. Polyethylene terephthalate (PET) is very recyclable and offers an opportunity to effectively and efficiently recapture and reuse the energy and resources of its raw materials. However, the high energy demand of current recycling processes renders it expensive and non-viable, making recycled PET (rPET) more expensive than virgin PET, resulting in low uptake in the lucrative food and beverages packaging industry. The main technical problem with current recycling is the high amount of energy consumed in the processes which limits the industrial profitability. Furthermore, existing technologies require additional purification systems to eliminate contaminates, further increasing cost and limiting supply.

Gamma Meccanica is developing an alternative recycling process, using microwaves, to solve the current viability problems. Our technology will be the first in the world to address the profitability of the microwave technology in PET recycling by: Reducing the energy consumption of the process by up to 50%; Decontaminating the pellets in a single step process, providing a cleaning efficiency of >97% to attain pellet purity levels required by the FDA and EFSA; Reduced GHG emissions – saving about 2 tonnes of GHG for each tonne of rPET; Enabling rPET to be sold at a 15% cheaper price than virgin PET.

We are now at an advanced stage of development and will produce the final design of the industrial reactor in Phase 2 of this project. During this Phase 1, we will conduct a market study to identify key customers and refine our strategy.

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The information about "MICROCYCLING" are provided by the European Opendata Portal: CORDIS opendata.

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