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GAZIMO SIGNED

Autonomous sensorized rollers for industrial conveyors for failure early detection

Total Cost €

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EC-Contrib. €

0

Partnership

0

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 GAZIMO project word cloud

Explore the words cloud of the GAZIMO project. It provides you a very rough idea of what is the project "GAZIMO" about.

class    environment    devoted    started    10kms    speed    failed    commercialization    roller    tests    human    precision    collapses    stops    conveyor    difficult    disease    exact    materials    operate    prices    deterioration    move    suffer    tested    involve    corrosion    visual    components    100kms    fatal    pandemic    length    transported    reaching    complete    energy    economic    chemical    inaccuracies    ear    losses    sme    obtain    mainly    ulma    fuel    always    time    option    customers    detect    dependent    mining    abrasion    collapse    autonomous    objectivity    incorporates    places    critical    provokes    conveyors    obviously    contact    lifespan    unexpected    economical    soon    module    convenience    diagnose    position    thermal    sectors    millions    suffering    lack    sudden    replace    stop    24x7    drums    euros    generation    prototype    gazimo    manufacturing    sensors    communication    rollers    status    steel    nowadays    2012    errors    first    belt   

Project "GAZIMO" data sheet

The following table provides information about the project.

Coordinator
ULMA CONVEYOR COMPONENTS S.COOP. 

Organization address
address: CM/ ZELAIETA, S/N
city: OTXANDIO BIZKAIA
postcode: 48210
website: n.a.

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Spain [ES]
 Total cost 71˙429 €
 EC max contribution 50˙000 € (70%)
 Programme 1. H2020-EU.3. (PRIORITY 'Societal challenges)
2. H2020-EU.2.3. (INDUSTRIAL LEADERSHIP - Innovation In SMEs)
3. H2020-EU.2.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies)
 Code Call H2020-SMEInst-2018-2020-1
 Funding Scheme SME-1
 Starting year 2019
 Duration (year-month-day) from 2019-08-01   to  2020-01-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    ULMA CONVEYOR COMPONENTS S.COOP. ES (OTXANDIO BIZKAIA) coordinator 50˙000.00

Map

 Project objective

Conveyors are the most common system to move materials in different sectors like: mining, steel, chemical, thermal, etc... Fuel prices and difficult access places make conveyors the best option not only in terms of speed or convenience but mainly due to economical reasons. However, conveyors suffer from a pandemic disease: their rollers. Every conveyor is mainly composed of three kind of components: rollers, belt and drums. The rollers are the main critical part, suffering from corrosion, abrasion and the contact of the materials which are being transported make the rollers collapse. Their lifespan is very dependent on the environment and the materials carried, but the results are always fatal: belt deterioration and sudden stop of the whole conveyor. Taking into account that the average conveyor length is more than 10Kms (reaching in some cases 100Kms) and that many conveyors operate 24x7, the economic losses of an unexpected stop can reach to millions of Euros.

Nowadays, in order to diagnose a possible roller failure and detect it as soon as possible there are several methods, among them the most widespread is a visual test. These tests involve several inaccuracies as the measures are done by ear which is open to human errors, lack of precision and obviously lack of objectivity between different cases.

ULMA Conveyor Components is an SME devoted to the design, manufacturing and commercialization of conveyor components, in the year 2012 the R&D department started a new project to offer their customers the best in class rollers to avoid unexpected stops. The developed rollers (GaZiMo), with the first prototype recently implemented and tested, incorporates sensors, a communication module, an autonomous energy generation and a new design in order to obtain in real time the technical parameters, the general status, and their exact position in the conveyor in order to detect and replace a failed roller before it collapses and provokes a complete stop of the system.

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The information about "GAZIMO" are provided by the European Opendata Portal: CORDIS opendata.

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