Bionic Aircraft
Increasing resource efficiency of aviation through implementation of ALM technology and bionic design in all stages of an aircraft life cycle
Total Cost €
0EC-Contrib. €
0Partnership
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Project "Bionic Aircraft" data sheet
The following table provides information about the project.
| Coordinator |
FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V.
Organization address contact info |
| Coordinator Country | Germany [DE] |
| Project website | http://www.bionic-aircraft.eu |
| Total cost | 7˙968˙812 € |
| EC max contribution | 6˙441˙062 € (81%) |
| Programme |
1. H2020-EU.3.4. (SOCIETAL CHALLENGES - Smart, Green And Integrated Transport) |
| Code Call | H2020-MG-2015_TwoStages |
| Funding Scheme | RIA |
| Starting year | 2016 |
| Duration (year-month-day) | from 2016-09-01 to 2019-08-31 |
Partnership
Take a look of project's partnership.
| # | ||||
|---|---|---|---|---|
| 1 | FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. | DE (MUNCHEN) | coordinator | 2˙119˙684.00 |
| 2 | FUNDACION TECNALIA RESEARCH & INNOVATION | ES (DERIO BIZKAIA) | participant | 1˙095˙637.00 |
| 3 | HEXAGON METROLOGY SPA | IT (MONCALIERI) | participant | 990˙000.00 |
| 4 | TEKNA PLASMA EUROPE | FR (MACON) | participant | 760˙446.00 |
| 5 | CENIT AKTIENGESELLSCHAFT | DE (STUTTGART) | participant | 731˙936.00 |
| 6 | AIRBUS OPERATIONS GMBH | DE (HAMBURG) | participant | 598˙375.00 |
| 7 | ASOCIACION ESPANOLA DE NORMALIZACION | ES (MADRID) | participant | 89˙250.00 |
| 8 | ENLYTE LTD | UK (GLOUCESTER) | participant | 55˙732.00 |
| 9 | HEXAGON TECHNOLOGY CENTER GMBH | CH (HEERBRUGG) | participant | 0.00 |
| 10 | LZN LASER ZENTRUM NORD GMBH | DE (HAMBURG) | participant | 0.00 |
| 11 | TECHNISCHE UNIVERSITAT HAMBURG | DE (HAMBURG) | participant | 0.00 |
Map
Project objective
Additive Layer Manufacturing (ALM) processes can significantly contribute to the demanding task within the Strategic Research and Innovation Agenda (SRIA) to reduce the impact of aviation on the environment. The unique manufacturing process of ALM technologies promises great weight saving potential, due to the possibility to produce bionically optimized lightweight structures of high complexity in a resource efficient way with a material exploitation of >90%. Airbus envisions completely new types of aircrafts, inspired by biomimetic, which will only be manufacturable by a broad application of ALM. Unfortunately, the design process as well as manufacturing process itself is time consuming and expensive, limiting the applicability in the aerospace industry. To overcome these barriers and to be able to exploit the potential ALM offers to reduce emissions along the entire life-cycle of an aircraft, the following developments are planned: • automated ALM design process to significantly reduce time and costs for bionic lightweight design • energy efficient and highly productive ALM process with innovative beam shaping optics to lower costs of manufacturing and reduce emissions during manufacturing • new high strength ALM aluminium material to increase the lightweight potential of ALM structures • integrity system for complex ALM parts for integrity check and avoidance of deficient parts • innovative NDT and repair methods for highly complex ALM parts to increase service life • recycling method for ALM parts to avoid disposal • innovative after sales supply chain based on ALM to reduce emission for spare parts production and logistics With these developments, the project will raise the potential of ALM-technology and biomimetic design methodologies and will reduce the impact of aviation on the environment along the entire product-life-cycle of an airplane (Design & Product Development; Manufacturing; Operation; Maintenance, Repair, Overhaul; Recycling; Disposal)
Deliverables
| Report on the contribution to the standardization system | Documents, reports | 2020-03-03 14:39:22 |
| Leaflet, posters and brochures | Websites, patent fillings, videos etc. | 2020-03-03 14:39:22 |
| Project website | Websites, patent fillings, videos etc. | 2020-03-03 14:39:21 |
| Pre-exploitation Plan for each partner | Documents, reports | 2020-03-03 14:39:21 |
Take a look to the deliverables list in detail: detailed list of Bionic Aircraft deliverables.
Publications
| year | authors and title | journal | last update |
|---|---|---|---|
| 2018 |
S. Ruffa, S. Meile Innovative in-process and in-line quality assurance systems for additive layer manufacturing published pages: , ISSN: , DOI: |
8th EASN - CEAS International Conference on Manufacturing for Growth & Innovation | 2020-03-03 |
| 2019 |
Galarza, N.; Rubio, B.; Bereziartua, A.; Lozano, I.; Gascon, Jaime; Atxaga, G.; Perez, J.; Rubio, J. IN-SERVICE INSPECTION OF AERONAUTICS PARTS PRODUCED BY ADDITIVE LAYER MANUFACTURING (ALM) - in the framework of Bionic Aircraft project (GA nº 690689) published pages: , ISSN: , DOI: |
Proceedings of AEND 2019 1 | 2020-03-03 |
| 2018 |
M. Parco, A. Gomez, I. Fagoaga, G. Barykin, C. Vaquero Repair of Al components by low temperature high velocity combustion spraying for aeronautic applications published pages: , ISSN: , DOI: |
8th EASN - CEAS International Conference on Manufacturing for Growth & Innovation | 2020-03-03 |
| 2019 |
A. Gomez, M. Parco, G. Barykin High-velocity combustion spraying of Aluminum base alloys for repair applications published pages: 866, ISSN: , DOI: |
Euromat 2019 Abstract Book | 2020-03-03 |
| 2018 |
T. Wischeropp, D. Jutkuhn Optimization of the Laser Additive Manufacturing Process by Beam Shaping published pages: , ISSN: , DOI: |
8th EASN - CEAS International Conference on Manufacturing for Growth & Innovation | 2020-03-03 |
| 2018 |
J. Michael Innovative workflow for bionic design and structural optimization of ALM parts published pages: , ISSN: , DOI: |
8th EASN - CEAS International Conference on Manufacturing for Growth & Innovation | 2020-03-03 |
| 2019 |
Tim Marten Wischeropp, Claus Emmelmann, Milan Brandt, Aaron Pateras Measurement of actual powder layer height and packing density in a single layer in selective laser melting published pages: 176-183, ISSN: 2214-8604, DOI: 10.1016/j.addma.2019.04.019 |
Additive Manufacturing 28 | 2020-03-03 |
| 2019 |
T. Wischeropp, C. Emmelmann, H. Tarhini Influence of Laser Beam Profile on Selective Laser Meting Process of AlSi10M published pages: , ISSN: , DOI: |
2019 ICALEO Conference Proceedings | 2020-03-03 |
| 2017 |
Ph. Imgrund BionicAircraft - Increasing resource efficiency of aviation through implementation of ALM technology and bionic design in all stages of an aircraft life cycle published pages: , ISSN: , DOI: |
The Bionic Network Event 2017 | 2020-03-03 |
| 2017 |
M. Lippert, M. Gralow Changing Design Approaches – Bionic Design with Additive Manufacturing published pages: , ISSN: , DOI: |
Wie Simulation helfen kann, additive Fertigungs-maschinen leistungsfähiger und zuverlässiger zu machen | 2020-03-03 |
| 2017 |
Ph. Imgrund BionicAircraft - Increasing resource efficiency of aviation through implementation of ALM technology and bionic design in all stages of an aircraft life cycle published pages: , ISSN: , DOI: |
AM-Motion European Strategic Approach on Additive Manufacturing | 2020-03-03 |
| 2017 |
T. Wischeropp, J. Diaz del Castillo, C. Emmelmann, D. Herzog, M. Brandt Simulation of effect of laser beam profile on SLM process published pages: , ISSN: , DOI: |
APICAM 1st Asia-Pacific Conference on Additive Manufacturing | 2020-03-03 |
| 2017 |
M. Canisius, M. Gralow Adding Value with 3D Printing – Requirements for User, Design and Simulation published pages: , ISSN: , DOI: |
2017 European Altair Technology Conference: Presentation on Bionic Design Automisation | 2020-03-03 |
| 2017 |
F. Teng, M. Gralow New high-strength Aluminium Alloys and Bionic Design for the SLM Process published pages: , ISSN: , DOI: |
Symposium on resource efficient manufacturing of functional components made of technical metals | 2020-03-03 |
| 2017 |
M. Gralow, M. Canisius Bionik als Wegweiser für die Additive Fertigung published pages: , ISSN: , DOI: |
2. VDI Fachtagung “Industrielle Anwendung der Bionik†| 2020-03-03 |
| 2018 |
Ph. Imgrund Resource efficient 3D printing: New high-strength aluminium alloys and bionic design published pages: , ISSN: , DOI: |
ADDITIVE 2018 Conference | 2020-03-03 |
| 2018 |
M. Gralow; H. Blunk; P. Imgrund; D. Herzog; C. Emmelmann Design Guidelines for adequate support types with regard to different use cases in the field of laser beam melting – Leading towards automated support generation published pages: , ISSN: , DOI: |
Proceedings of Rapid Tech 2018, Erfurt | 2020-03-03 |
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The information about "BIONIC AIRCRAFT" are provided by the European Opendata Portal: CORDIS opendata.