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Bionic Aircraft

Increasing resource efficiency of aviation through implementation of ALM technology and bionic design in all stages of an aircraft life cycle

Total Cost €

EC-Contrib. €

Partnership

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Outcomes and
results

Bionic Aircraft project word cloud

Explore the words cloud of the Bionic Aircraft project. It provides you a very rough idea of what is the project "Bionic Aircraft" about.

service recycling overcome innovation disposal efficient inspired deficient completely strength airbus promises optimized itself gt biomimetic aerospace saving parts manufacturable agenda repair automated emission industry limiting entire airplane avoidance alm technologies emissions significantly shaping possibility bionically resource ndt barriers aluminium material innovative types maintenance environment complexity operation offers aircrafts time cycle optics reduce supply energy life beam productive aircraft broad integrity sales expensive unfortunately demanding manufacturing lower weight structures lightweight additive check consuming chain bionic overhaul 90 layer envisions aviation spare strategic sria logistics applicability

Project "Bionic Aircraft" data sheet

The following table provides information about the project.

Coordinator	FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. Organization address address: HANSASTRASSE 27C city: MUNCHEN postcode: 80686 website: www.fraunhofer.de contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.
Coordinator Country	Germany [DE]
Project website	http://www.bionic-aircraft.eu
Total cost	7˙968˙812 €
EC max contribution	6˙441˙062 € (81%)
Programme	1. H2020-EU.3.4. (SOCIETAL CHALLENGES - Smart, Green And Integrated Transport)
Code Call	H2020-MG-2015_TwoStages
Funding Scheme	RIA
Starting year	2016
Duration (year-month-day)	from 2016-09-01 to 2019-08-31

Partnership

Take a look of project's partnership.

#	participants	country	role	EC contrib. [€]
1	FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. Organization address address: HANSASTRASSE 27C city: MUNCHEN postcode: 80686 website: www.fraunhofer.de contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (MUNCHEN)	coordinator	2˙119˙684.00
2	FUNDACION TECNALIA RESEARCH & INNOVATION FUNDACION TECNALIA RESEARCH & INNOVATION Organization address address: PARQUE CIENTIFICO Y TECNOLOGICO DE BIZKAIA, ASTONDO BIDEA, EDIFICIO 700 city: DERIO BIZKAIA postcode: 48160 website: www.tecnalia.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (DERIO BIZKAIA)	participant	1˙095˙637.00
3	HEXAGON METROLOGY SPA HEXAGON METROLOGY SPA Organization address address: VIA VITTIME DI PIAZZA LOGGIA 6 city: MONCALIERI postcode: 10024 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	IT (MONCALIERI)	participant	990˙000.00
4	TEKNA PLASMA EUROPE TEKNA PLASMA EUROPE Organization address address: 200 BOULEVARD DE LA RESISTANCE city: MACON postcode: 71000 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	FR (MACON)	participant	760˙446.00
5	CENIT AKTIENGESELLSCHAFT CENIT AKTIENGESELLSCHAFT Organization address address: INDUSTRIESTRASSE 52-54 city: STUTTGART postcode: 70565 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (STUTTGART)	participant	731˙936.00
6	AIRBUS OPERATIONS GMBH AIRBUS OPERATIONS GMBH Organization address address: KREETSLAG 10 city: HAMBURG postcode: 21129 website: www.airbus.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (HAMBURG)	participant	598˙375.00
7	ASOCIACION ESPANOLA DE NORMALIZACION ASOCIACION ESPANOLA DE NORMALIZACION Organization address address: CALLE GENOVA 6 city: MADRID postcode: 28004 website: www.aenor.es contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (MADRID)	participant	89˙250.00
8	ENLYTE LTD ENLYTE LTD Organization address address: 15 DOVERDALE DRIVE city: GLOUCESTER postcode: GL2 0NN website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	UK (GLOUCESTER)	participant	55˙732.00
9	HEXAGON TECHNOLOGY CENTER GMBH HEXAGON TECHNOLOGY CENTER GMBH Organization address address: HEINRICH-WILD-STRASSE 201 city: HEERBRUGG postcode: 9435 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	CH (HEERBRUGG)	participant	0.00
10	LZN LASER ZENTRUM NORD GMBH LZN LASER ZENTRUM NORD GMBH Organization address address: AM SCHLEUSENGRABEN 14 city: HAMBURG postcode: 21029 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (HAMBURG)	participant	0.00
11	TECHNISCHE UNIVERSITAT HAMBURG TECHNISCHE UNIVERSITAT HAMBURG Organization address address: AM SCHWARZENBERG CAMPUS 1 city: HAMBURG postcode: 21073 website: www.tuhh.de contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (HAMBURG)	participant	0.00

Map

Project objective

Additive Layer Manufacturing (ALM) processes can significantly contribute to the demanding task within the Strategic Research and Innovation Agenda (SRIA) to reduce the impact of aviation on the environment. The unique manufacturing process of ALM technologies promises great weight saving potential, due to the possibility to produce bionically optimized lightweight structures of high complexity in a resource efficient way with a material exploitation of >90%. Airbus envisions completely new types of aircrafts, inspired by biomimetic, which will only be manufacturable by a broad application of ALM. Unfortunately, the design process as well as manufacturing process itself is time consuming and expensive, limiting the applicability in the aerospace industry. To overcome these barriers and to be able to exploit the potential ALM offers to reduce emissions along the entire life-cycle of an aircraft, the following developments are planned: • automated ALM design process to significantly reduce time and costs for bionic lightweight design • energy efficient and highly productive ALM process with innovative beam shaping optics to lower costs of manufacturing and reduce emissions during manufacturing • new high strength ALM aluminium material to increase the lightweight potential of ALM structures • integrity system for complex ALM parts for integrity check and avoidance of deficient parts • innovative NDT and repair methods for highly complex ALM parts to increase service life • recycling method for ALM parts to avoid disposal • innovative after sales supply chain based on ALM to reduce emission for spare parts production and logistics With these developments, the project will raise the potential of ALM-technology and biomimetic design methodologies and will reduce the impact of aviation on the environment along the entire product-life-cycle of an airplane (Design & Product Development; Manufacturing; Operation; Maintenance, Repair, Overhaul; Recycling; Disposal)

Deliverables

List of deliverables.
Report on the contribution to the standardization system	Documents, reports	2020-03-03 14:39:22
Leaflet, posters and brochures	Websites, patent fillings, videos etc.	2020-03-03 14:39:22
Project website	Websites, patent fillings, videos etc.	2020-03-03 14:39:21
Pre-exploitation Plan for each partner	Documents, reports	2020-03-03 14:39:21

Take a look to the deliverables list in detail: detailed list of Bionic Aircraft deliverables.

Publications

List of publications.
year	authors and title	journal	last update
2018	S. Ruffa, S. Meile Innovative in-process and in-line quality assurance systems for additive layer manufacturing published pages: , ISSN: , DOI:	8th EASN - CEAS International Conference on Manufacturing for Growth & Innovation	2020-03-03
2019	Galarza, N.; Rubio, B.; Bereziartua, A.; Lozano, I.; Gascon, Jaime; Atxaga, G.; Perez, J.; Rubio, J. IN-SERVICE INSPECTION OF AERONAUTICS PARTS PRODUCED BY ADDITIVE LAYER MANUFACTURING (ALM) - in the framework of Bionic Aircraft project (GA nÂº 690689) published pages: , ISSN: , DOI:	Proceedings of AEND 2019 1	2020-03-03
2018	M. Parco, A. Gomez, I. Fagoaga, G. Barykin, C. Vaquero Repair of Al components by low temperature high velocity combustion spraying for aeronautic applications published pages: , ISSN: , DOI:	8th EASN - CEAS International Conference on Manufacturing for Growth & Innovation	2020-03-03
2019	A. Gomez, M. Parco, G. Barykin High-velocity combustion spraying of Aluminum base alloys for repair applications published pages: 866, ISSN: , DOI:	Euromat 2019 Abstract Book	2020-03-03
2018	T. Wischeropp, D. Jutkuhn Optimization of the Laser Additive Manufacturing Process by Beam Shaping published pages: , ISSN: , DOI:	8th EASN - CEAS International Conference on Manufacturing for Growth & Innovation	2020-03-03
2018	J. Michael Innovative workflow for bionic design and structural optimization of ALM parts published pages: , ISSN: , DOI:	8th EASN - CEAS International Conference on Manufacturing for Growth & Innovation	2020-03-03
2019	Tim Marten Wischeropp, Claus Emmelmann, Milan Brandt, Aaron Pateras Measurement of actual powder layer height and packing density in a single layer in selective laser melting published pages: 176-183, ISSN: 2214-8604, DOI: 10.1016/j.addma.2019.04.019	Additive Manufacturing 28	2020-03-03
2019	T. Wischeropp, C. Emmelmann, H. Tarhini Influence of Laser Beam Profile on Selective Laser Meting Process of AlSi10M published pages: , ISSN: , DOI:	2019 ICALEO Conference Proceedings	2020-03-03
2017	Ph. Imgrund BionicAircraft - Increasing resource efficiency of aviation through implementation of ALM technology and bionic design in all stages of an aircraft life cycle published pages: , ISSN: , DOI:	The Bionic Network Event 2017	2020-03-03
2017	M. Lippert, M. Gralow Changing Design Approaches â€“ Bionic Design with Additive Manufacturing published pages: , ISSN: , DOI:	Wie Simulation helfen kann, additive Fertigungs-maschinen leistungsfÃ¤higer und zuverlÃ¤ssiger zu machen	2020-03-03
2017	Ph. Imgrund BionicAircraft - Increasing resource efficiency of aviation through implementation of ALM technology and bionic design in all stages of an aircraft life cycle published pages: , ISSN: , DOI:	AM-Motion European Strategic Approach on Additive Manufacturing	2020-03-03
2017	T. Wischeropp, J. Diaz del Castillo, C. Emmelmann, D. Herzog, M. Brandt Simulation of effect of laser beam profile on SLM process published pages: , ISSN: , DOI:	APICAM 1st Asia-Pacific Conference on Additive Manufacturing	2020-03-03
2017	M. Canisius, M. Gralow Adding Value with 3D Printing â€“ Requirements for User, Design and Simulation published pages: , ISSN: , DOI:	2017 European Altair Technology Conference: Presentation on Bionic Design Automisation	2020-03-03
2017	F. Teng, M. Gralow New high-strength Aluminium Alloys and Bionic Design for the SLM Process published pages: , ISSN: , DOI:	Symposium on resource efficient manufacturing of functional components made of technical metals	2020-03-03
2017	M. Gralow, M. Canisius Bionik als Wegweiser fÃ¼r die Additive Fertigung published pages: , ISSN: , DOI:	2. VDI Fachtagung â€œIndustrielle Anwendung der Bionikâ€	2020-03-03
2018	Ph. Imgrund Resource efficient 3D printing: New high-strength aluminium alloys and bionic design published pages: , ISSN: , DOI:	ADDITIVE 2018 Conference	2020-03-03
2018	M. Gralow; H. Blunk; P. Imgrund; D. Herzog; C. Emmelmann Design Guidelines for adequate support types with regard to different use cases in the field of laser beam melting â€“ Leading towards automated support generation published pages: , ISSN: , DOI:	Proceedings of Rapid Tech 2018, Erfurt	2020-03-03

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The information about "BIONIC AIRCRAFT" are provided by the European Opendata Portal: CORDIS opendata.