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REProMag

Resource Efficient Production Route for Rare Earth Magnets

Total Cost €

EC-Contrib. €

Partnership

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Outcomes and
results

REProMag project word cloud

Explore the words cloud of the REProMag project. It provides you a very rough idea of what is the project "REProMag" about.

innovative raw motors resource waste recycled repromag hybrid automated lifetime again joint sds shaping moving realise geometrical validate feasibility economically net structures integration routes magnetic advantages conventional energy minimum electrical debinding sintering free 3d environment combination magnets productivity earth near demonstration quality closely sustainability structural efficiency shape transducer lightweight prototypes efficient multilayered manufacturing economic rare headphones least additional optimisations segments possibility 30 time manufacture threads loudspeakers realisation chain route 100 small parts coil material showing ing connected geometries microphones cooling laminations channels

Project "REProMag" data sheet

The following table provides information about the project.

Coordinator	OBE OHNMACHT & BAUMGARTNER GMBH & CO KG Organization address address: TURNSTRASSE 22 city: ISPRINGEN postcode: 75228 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.
Coordinator Country	Germany [DE]
Project website	http://www.repromag-project.eu
Total cost	5˙726˙365 €
EC max contribution	5˙726˙365 € (100%)
Programme	1. H2020-EU.2.1.5.1. (Technologies for Factories of the Future)
Code Call	H2020-FoF-2014
Funding Scheme	RIA
Starting year	2015
Duration (year-month-day)	from 2015-01-01 to 2017-12-31

Partnership

Take a look of project's partnership.

#	participants	country	role	EC contrib. [€]
1	OBE OHNMACHT & BAUMGARTNER GMBH & CO KG OBE OHNMACHT & BAUMGARTNER GMBH & CO KG Organization address address: TURNSTRASSE 22 city: ISPRINGEN postcode: 75228 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (ISPRINGEN)	coordinator	1˙122˙375.00
2	THE UNIVERSITY OF BIRMINGHAM THE UNIVERSITY OF BIRMINGHAM Organization address address: Edgbaston city: BIRMINGHAM postcode: B15 2TT website: www.bham.ac.uk contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	UK (BIRMINGHAM)	participant	631˙297.00
3	FOTEC FORSCHUNGS- UND TECHNOLOGIETRANSFER GMBH FOTEC FORSCHUNGS- UND TECHNOLOGIETRANSFER GMBH Organization address address: Viktor Kaplan-Strasse 2 city: WIENER NEUSTADT postcode: 2700 website: www.fotec.at contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	AT (WIENER NEUSTADT)	participant	480˙828.00
4	SENNHEISER ELECTRONIC GMBH & CO KG SENNHEISER ELECTRONIC GMBH & CO KG Organization address address: AM LABOR 1 city: WEDEMARK postcode: 30900 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (WEDEMARK)	participant	477˙443.00
5	SIEMENS AKTIENGESELLSCHAFT SIEMENS AKTIENGESELLSCHAFT Organization address address: WERNER-VON-SIEMENS-STR. 1 city: MUNCHEN postcode: 80333 website: www.siemens.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (MUNCHEN)	participant	459˙143.00
6	MONTANUNIVERSITAET LEOBEN MONTANUNIVERSITAET LEOBEN Organization address address: FRANZ JOSEF STRASSE 18 city: LEOBEN postcode: 8700 website: www.unileoben.ac.at contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	AT (LEOBEN)	participant	379˙000.00
7	LITHOZ GMBH LITHOZ GMBH Organization address address: MOLLARDGASSE 85A 2 1 64-69 city: WIEN postcode: 1060 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	AT (WIEN)	participant	342˙375.00
8	TEKS SARL TEKS SARL Organization address address: RUE DU PRAYA, LES TOITS BLANCS 23 city: MONTGENEVRE postcode: 5100 website: http://www.teks.eu.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	FR (MONTGENEVRE)	participant	334˙531.00
9	PT+A GMBH POWDER TECHNOLOGIES + ADDITIVES PT+A GMBH POWDER TECHNOLOGIES + ADDITIVES Organization address address: FRINTZ MEINHARDT ST 32 city: DRESDEN postcode: 1239 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (DRESDEN)	participant	315˙311.00
10	STEINBEIS 2I GMBH STEINBEIS 2I GMBH Organization address address: KIENESTRASSE 35 city: STUTTGART postcode: 70174 website: www.steinbeis-europa.de contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (STUTTGART)	participant	305˙690.00
11	HAGE SONDERMASCHINENBAU GMBH & CO KG HAGE SONDERMASCHINENBAU GMBH & CO KG Organization address address: HAUPTSTRASSE 52E city: OBDACH postcode: 8742 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	AT (OBDACH)	participant	286˙250.00
12	INSTITUT JOZEF STEFAN INSTITUT JOZEF STEFAN Organization address address: Jamova 39 city: LJUBLJANA postcode: 1000 website: www.ijs.si contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	SI (LJUBLJANA)	participant	251˙593.00
13	NPL MANAGEMENT LIMITED NPL MANAGEMENT LIMITED Organization address address: HAMPTON ROAD TEDDINGTON city: MIDDLESEX postcode: TW11 0LW website: www.npl.co.uk contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	UK (MIDDLESEX)	participant	143˙927.00
14	STEINBEIS INNOVATION GGMBH STEINBEIS INNOVATION GGMBH Organization address address: WILLI BLEICHER STRASSE 19 city: STUTTGART postcode: 70174 website: http://www.stw.de contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (STUTTGART)	participant	101˙685.00
15	TECHNISCHE UNIVERSITAET WIEN TECHNISCHE UNIVERSITAET WIEN Organization address address: KARLSPLATZ 13 city: WIEN postcode: 1040 website: www.tuwien.ac.at contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	AT (WIEN)	participant	94˙912.00

Map

Project objective

The overall objective of the REProMag project is to develop and validate an innovative, resource-efficient manufacturing route (SDS process) for Rare Earth magnets that allows for the economically efficient production of net-shape magnetic parts with complex structures and geometries, while being 100% waste-free along the whole manufacturing chain. The new Shaping, Debinding and Sintering (SDS) process for Rare Earth magnets is an innovative automated manufacturing route to realise complex 3D- and multilayered parts; resulting in a significant increase in the material efficiency of at least 30% during manufacturing; while at the same time allowing additional geometrical features such as threads, cooling channels, small laminations/segments (e.g. to increase the efficiency of electrical motors) and structural optimisations such as lightweight-structures or the joint-free realisation. As part of the project, the possibility to produce hybrid parts such as an improved moving-coil transducer for headphones, loudspeakers and microphones will be evaluated. The SDS process allows a new level of sustainability in production, as the energy efficiency along the whole manufacturing chain can be increased by more than 30% when compared to conventional production routes. Moreover, the used raw material is 100% recycled and can be again recycled in the same way at the end of the lifetime of the products. In short, the innovative REProMag SDS process has the potential to manufacture complex structures of high quality and productivity with minimum use of material and energy, resulting in significant economic advantages compared to conventional manufacturing. The REProMag project is a highly innovative combination of applied research, technology development and integration, resulting in small-scale prototypes and a closely connected demonstration activity clearly showing the technical feasibility of the REProMag SDS processing route in a near to operational environment.

Deliverables

List of deliverables.
REProMag 6-monthly newsletters	Websites, patent fillings, videos etc.	2019-10-08 14:16:43
Working demonstration: Headphones/mircophones containing transducers which contain magnetic parts produced by the SDS processing route	Demonstrators, pilots, prototypes	2019-10-08 14:16:44
Training materials	Documents, reports	2019-10-08 14:16:43
REProMag web presence strategy report	Documents, reports	2019-10-08 14:16:42
Report on Press releases	Websites, patent fillings, videos etc.	2019-10-08 14:16:43
Life Cycle Assessment benchmarking and report for the SDS manufacturing method	Documents, reports	2019-10-08 14:16:44
Miniaturised magnet rotors for electrical motors/generators manufactured by the SDS processing route	Demonstrators, pilots, prototypes	2019-03-06 11:24:11
Life Cycle Cost report	Documents, reports	2019-03-06 11:23:47
Health and safety report for the development of the SDS manufacturing route	Documents, reports	2019-03-06 11:13:42
Final publication	Documents, reports	2019-03-06 11:13:42
REProMag 3 short videos	Websites, patent fillings, videos etc.	2019-03-06 11:13:42
Intermediate and final plan for the use and dissemination of the results	Documents, reports	2019-03-06 11:13:41
Life Cycle Assessment benchmarking and report for conventional manufacturing	Documents, reports	2019-03-06 11:13:41
REProMag project leaflet	Websites, patent fillings, videos etc.	2019-03-06 11:13:42
Literature review: RE magnets, associated recycling methods and environmental considerations	Documents, reports	2019-03-06 11:13:41
Draft Dissemination and exploitation plan	Documents, reports	2019-03-06 11:13:41
REProMag Corporate Identity	Documents, reports	2019-03-06 11:13:41
REProMag project website	Websites, patent fillings, videos etc.	2019-03-06 11:13:42
Final environmental and economic report: Considerations and future guidance	Documents, reports	2019-03-06 11:13:42
Demonstrator parts RE magnets according to specification	Demonstrators, pilots, prototypes	2019-03-06 11:13:42

Take a look to the deliverables list in detail: detailed list of REProMag deliverables.

Publications

List of publications.
year	authors and title	journal	last update
2017	C. Kukla, J. Gonzalez-Gutierrez, S. Cano-Cano, S. Hampel, C. Burkhardt, T. Moritz, C. Holzer Fused Filament Fabrication (FFF) of PIM Feedstocks published pages: , ISSN: , DOI:	VI Congreso Iberoamericano de Pulvimetalurgia 7 June 2017	2019-05-27
2017	J. Gonzalez-Gutierez, D. Godec, R. GurÃ¡Åˆ, M. Spoerk, C. Kukla, C. Holzer 3D Printing Conditions Determination For Feedstock Used In Fused Filament Fabrication (FFF) Of 17-4PH Stainless Steel Parts published pages: 117-120, ISSN: 0543-5846, DOI:	Metalurgija, Volume 57 Issue 1-2 2017	2019-05-27
2016	P. Imgrund, O. Weber, T. Schlauf, K. Pischang, L. Pickering, A. Walton, J. Gonzalez-Gutierrez, C. Kukla, C. Burkhardt Metal Injection Moulding of NdFeB Based On Recycled Powders published pages: , ISSN: , DOI:	World PM 2016 9 October 2016	2019-05-27
2017	Christian Kukla, Joamin Gonzalez-Gutierrez, Ivica Duretek, Stephan Schuschnigg, Clemens Holzer Effect of particle size on the properties of highly-filled polymers for fused filament fabrication published pages: 190006, ISSN: , DOI: 10.1063/1.5016795	AIP Conference Proceedings volume 1914 2017	2019-05-27
2017	C. Burkhardt, O. Weber, B. Podmiljsak , J. Gonzalez-Gutierrez , C. Kukla , M.J. Degri , I.R. Harris, A. Walton Tailored Metal Injection Moulding Of Isotropic NdFeB Hard Magnets Based On Recycled Powders With And Without Nd-Additions published pages: , ISSN: , DOI:	Euro PM2017 1 October 2017	2019-05-27
2016	C. Burkhardt, P. Freigassner, O. Weber, P. Imgrund, S. Hampel Fused Filament Fabrication (FFF) of 316L Green Parts for the MIM process published pages: , ISSN: , DOI:	World PM 2016 9 October 2016	2019-05-27
2016	N. Hillier, M. J. Hall, S. Turner, S. A. C. Harmon, C. C. A. Hoare and H. J. Rossiter Characterization of bulk rare-earth permanent magnets with complex geometries published pages: P2-31, ISSN: , DOI:	REPM 2016 - 24th International Workshop on Rare Earth and Future Permanent Magnets and Their Applications 28 August 2016	2019-05-27
2016	C. Kukla, I. Duretek, S. Schuschnigg, J. Gonzalez-Gutierrez, C. Holzer Properties for PIM Feedstocks Used in Fused Filament Fabrication published pages: , ISSN: , DOI:	World PM 2016 9 October 2016	2019-05-27
2017	C. Burkhardt, O. Weber, B. Podmiljsak, J. Gonzalez-Gutierrez, C. Kukla, M. Degri, I. R. Harris, A. Walton Isotropic NdFeB hard magnets: MIM production using recycled powders with and without Nd additions published pages: 75-80, ISSN: 2055-6667, DOI:	PIM Powder Injection Moulding International, Vol. 11 No. 4, MIM of isotropic NdFeB hard magnets December 2017	2019-05-27
2017	C. Kukla, J. Gonzalez-Gutierrez, C. Burkhardt, O. Weber, C. Holzer The production of magnets by FFF - Fused Filament Fabrication published pages: 6, ISSN: , DOI:	EuroPM2017 1 October 2017	2019-05-27
2017	J. Gonzalez-Gutierrez, I. Duretek, C. Holzer, F. Arbeiter, C. Kukla Filler Content and Properties of Highly Filled Filaments for Fused Filament Fabrication of Magnets published pages: , ISSN: , DOI:	ANTECÂ® 2017 9 May 2017	2019-05-27
2017	C. Burkhardt, O. Weber, B. Podmiljsak , J. Gonzalez-Gutierrez , C. Kukla , M.J. Degri , I.R. Harris, A. Walton Ressourceneffiziente Herstellung von MIM-Hartmagneten aus Recyclingmaterial in einem geschlossenen Materialkreislauf published pages: , ISSN: , DOI:	Pulvermetallurgie - SchlÃ¼ssel zu MobilitÃ¤t, Pulvermetallurgie in Wissenschaft und Praxis, Band 33 November 2017	2019-05-27
2017	J. Gonzalez-Gutierrez, D. Godec, C. Kukla, T. Schlauf, C. Burkhardt, C. Holzer Shaping, debinding and sintering of steel components via fused filament fabrication published pages: 99, ISSN: , DOI:	CIM 2017 Computer Integrated Manufacturing and High Speed Machining, Volume 16 8 June 2017	2019-05-27
2016	M. SpÃ¶rk, J. Gonzalez-Gutierrez, C. Kuklab and S. Schuschnigg, C. Holzer Special Materials and Technologies for Fused Filament Fabrication published pages: , ISSN: , DOI:	PPS-2016 Polymer Processing Society Asia/Australia Conference 11 October 2016	2019-05-27
2016	C. Burkhardt, P. Imgrund, O. Weber, T. Schlauf, K. Pischang, J. Gonzalez-Gutierrez, C. Kukla, M. Degri, I. Rex Harris, L. Pickering, A. Walton Metal Injection Moulding of NdFeB based on Recycled Powders published pages: O2-1200, ISSN: , DOI:	REPM 2016 - 24th International Workshop on Rare Earth and Future Permanent Magnets and Their Applications 28 August 2016	2019-05-27
2017	B. Williams New approach to production of PIM rare earth magnets published pages: 88-89, ISSN: 2055-6667, DOI:	PIM Powder Injection Moulding International, Vol. 11 No. 1, PIM at World PM2016: Part 3 March 2017	2019-05-27
2016	Ali Gooneie, Joamin Gonzalez-Gutierrez, Clemens Holzer Atomistic Modelling of Confined Polypropylene Chains between Ferric Oxide Substrates at Melt Temperature published pages: 361, ISSN: 2073-4360, DOI: 10.3390/polym8100361	Polymers 8/12	2019-05-27
2016	C. Huber, C. Abert, F. Bruckner, M. Groenefeld, O. Muthsam, S. Schuschnigg, K. Sirak, R. Thanhoffer, I. Teliban, C. Vogler, R. Windl, D. Suess 3D print of polymer bonded rare-earth magnets, and 3D magnetic field scanning with an end-user 3D printer published pages: 162401, ISSN: 0003-6951, DOI: 10.1063/1.4964856	Applied Physics Letters 109/16	2019-04-03
2015	Christian Kukla, Ivica Duretek, Joamin Gonzalez-Gutierrez, Clemens Holzer Rheological Behaviour of Bronze Feedstocks at Low Shear Rates published pages: , ISSN: , DOI:	EuroPM2015 October 2015	2019-05-24
2015	Nicholas Hillier, Michael Hall, Steven Turner and Stuart Harmon A novel experimental determination of the magnetometric self-demagnetization factor published pages: 1514, ISSN: , DOI:	ICM 2015 July 2015	2019-05-24
2015	Christian Kukla, Ivica Duretek, Stephan Schuschnigg, Joamin Gonzalez-Gutierrez, Ali Gooneie, Clemens Holzer Study of rheological behaviour of stainless steel feedstock taking into account the thermal effects published pages: 46-49, ISSN: , DOI:	IBEREO15 - Challenges in rheology and product development 7 September 2015	2019-05-24
2015	Carlo Burkhardt Ressourceneffiziente Herstellung von NdFeB-Hartmagneten aus Recyclingmaterial published pages: 115-121, ISSN: , DOI:	Focus Werkstoffe, Pforzheimer Werkstofftag 2015 Band 153, 2015	2019-05-24
2015	Nicholas Hillier, Michael Hall, Steven Turner and Stuart Harmon Measurement of the DC Properties of Permanent Magnets Using a Pulsed Field Magnetometer published pages: 2369, ISSN: , DOI:	ICM 2015 July 2015	2019-05-24
2017	G. Mitteramskogler, M. Schwentenwein, S. Seisenbacher, C. Burkhardt, O. Weber, C. Gierl-Mayer Lithographic Additive Manufacturing of Metal-Based Suspensions published pages: , ISSN: , DOI:	Euro PM2017 1 October 2017	2019-05-27

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The information about "REPROMAG" are provided by the European Opendata Portal: CORDIS opendata.