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RAAI

Whole Life Rail Axle Assessment and Improvement Using Ultrasonic Phased array and Corrosion Inspection Systems

Total Cost €

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EC-Contrib. €

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Partnership

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Project "RAAI" data sheet

The following table provides information about the project.

Coordinator
ARXES-TOLINA GMBH 

Organization address
address: PIESPORTER STR. 37
city: BERLIN
postcode: 13088
website: n.a.

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Germany [DE]
 Project website http://www.raai-project.eu
 Total cost 1˙574˙164 €
 EC max contribution 1˙101˙914 € (70%)
 Programme 1. H2020-EU.3.4. (SOCIETAL CHALLENGES - Smart, Green And Integrated Transport)
2. H2020-EU.2.3.1. (Mainstreaming SME support, especially through a dedicated instrument)
 Code Call H2020-SMEINST-2-2014
 Funding Scheme SME-2
 Starting year 2015
 Duration (year-month-day) from 2015-12-01   to  2018-05-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    ARXES-TOLINA GMBH DE (BERLIN) coordinator 569˙204.00
2    APPLIED INSPECTION LIMITED UK (CHESTERFIELD) participant 270˙189.00
3    BTD BURO FUR TECHNISCHE DIAGNOSTIK GMBH & CO.KG DE (BRANDENBURG) participant 262˙521.00

Map

 Project objective

The overall objective of the RAAI project is to develop novel NDT solutions for the corrosion assessment and crack detection as well as reliability software for high cycle variable amplitude corrosion fatigue of rail axles. Currently, the most sensitive non-destructive testing methods for inspection of rail axles are surface inspection methods designed for crack detection (such as MPI, eddy current and ACFM) and these do not typically attempt to measure corrosion. Besides current trend is that axles are withdrawn from service long before their design lives because of suspected corrosion developed on the axle surface. The decision to withdraw from service is taken without the full knowledge of the way in which the failure will result from corrosion as this requires a crack to initiate and the mechanism for this is unknown. RAAI aims to develop two novel methods: 1) corrosion assessment 2) phased array ultrasonic. The first method assesses the effect of corrosion on high-cycle fatigued component such as the axle and evaluates its remnant life thereby improving the sentencing of corroded axles. The second method is specifically for hollow axles of high speed trains and aims to improve the speed of the inspection (by 75%) and improve crack detection reliability (almost 100% with a crack of 2-3 mm depth) without dismantling the wheel-set and with minimum time of inspection. The primary impact of the project is to improve the competitiveness of the SMEs in the project by enabling them to provide NDT solutions to reducing the cost of and improving the safety margins of rolling stock operation. The consortium SMEs already have a presence in the railway inspection market and will have improved access to the €2 billion per annum market for in-service inspection equipment and services in Europe as a result of the RAAI.

 Deliverables

List of deliverables.
maximum reliability and safety and cost-effective inspection Documents, reports 2019-05-07 21:28:54
project website Websites, patent fillings, videos etc. 2019-05-30 11:31:25

Take a look to the deliverables list in detail:  detailed list of RAAI deliverables.

 Publications

year authors and title journal last update
List of publications.
2018 Thomas HECKEL1, Rainer BOEHM1, Daniel BRACKROCK1, Wolfgang SPRUCH2, Toni BEGGEROW2, Sebastian JACOB2 1 Bundesanstalt für Materialforschung und -prüfung (BAM), Berlin, Germany 2 Büro für Technische Diagnostik GmbH & Co. KG BTD, Brandenburg, Germany
Using phased array probes and signal processing to increase sensitivity and reliability of railway axle inspection
published pages: , ISSN: , DOI:
2019-07-08
2016 T. Heckel, R. Boehm, BAM Berlin, Germany W. Spruch, T. Beggerow, BTD Brandenburg, Germany
High speed ultrasonic axle inspection using a phased array with an electronically rotated beam
published pages: , ISSN: , DOI:
2019-07-08
2016 D. Panggabean, J. Rudlin, TWI Cambridge, UK
RAAI project: new concepts for corrosion-fatigue assessment of axles
published pages: , ISSN: , DOI:
2019-07-08
2016 S. Beretta, S. Galliani, A. Lo Conte, Politecnico di Milano, Italy
RAAI Project: Life-prediction and prognostics for railway axles under of corrosion-fatigue damage
published pages: , ISSN: , DOI:
2019-07-08
2017 S. Beretta, F. Sangalli, J. Syeda, D. Panggabean, J. Rudlin
RAAI Project: Life-prediction and prognostics for railway axles under corrosion-fatigue damage
published pages: 64-70, ISSN: 2452-3216, DOI: 10.1016/j.prostr.2017.07.010
Procedia Structural Integrity 4 2019-07-08
2017 Rainer Boehm, Thomas Heckel, Wolfgang Spruch, Toni Beggerow
Ultrasonic Phased Array Design Study for High Speed Axle Inspection using an Electronically Rotating Beam
published pages: 71-78, ISSN: 2452-3216, DOI: 10.1016/j.prostr.2017.07.001
Procedia Structural Integrity 4 2019-07-08
2018 R. Boehm, T. Heckel, D. Brackrock, BAM, Berlin, Germany W. Spruch, T. Beggerow, Büro für Technische Diagnostik, Brandenburg, Germany
High Speed Hollow Axle Inspection with a new designed Cone Type Phased Array
published pages: , ISSN: , DOI:
2019-07-08
2017 R. Boehm, T. Heckel, M. Blankschän, BAM Berlin, Germany W. Spruch, T. Beggerow, BTD Brandenburg, Germany
Cone type Phased Array Design for High Speed Hollow Axle Inspection
published pages: , ISSN: , DOI:
2019-07-08
2017 U. Voelz, H. Beier, arxes-tolina GmbH Berlin, Germany S. Beretta Politecnico di Milano, Italy
Inspection Interval Software for Railway Axles
published pages: , ISSN: , DOI:
2019-07-08

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