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4D hybrid SIGNED

Novel ALL-IN-ONE machines, robots and systems for affordable, worldwide and lifetime Distributed 3D hybrid manufacturing and repair operations

Total Cost €

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EC-Contrib. €

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Partnership

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 4D hybrid project word cloud

Explore the words cloud of the 4D hybrid project. It provides you a very rough idea of what is the project "4D hybrid" about.

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Project "4D hybrid" data sheet

The following table provides information about the project.

Coordinator
PRIMA ELECTRO SPA 

Organization address
address: STRADA CARIGNANO 48 2
city: MONCALIERI
postcode: 10024
website: www.primaelectro.com

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Italy [IT]
 Project website http://4dhybrid.eu/
 Total cost 9˙429˙875 €
 EC max contribution 4˙990˙000 € (53%)
 Programme 1. H2020-EU.2.1.5.1. (Technologies for Factories of the Future)
 Code Call H2020-FOF-2016
 Funding Scheme RIA
 Starting year 2017
 Duration (year-month-day) from 2017-01-01   to  2019-12-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    PRIMA ELECTRO SPA IT (MONCALIERI) coordinator 443˙750.00
2    POLITECNICO DI TORINO IT (TORINO) participant 715˙000.00
3    INTERNATIONAL TECHNEGROUP LIMITED UK (SWAVESEY CAMBRIDGE) participant 520˙625.00
4    3D NEW TECHNOLOGIES SRL IT (TORINO TO) participant 442˙500.00
5    COMAU FRANCE SAS FR (TRAPPES) participant 438˙125.00
6    IRIS SRL IT (TORINO) participant 421˙562.00
7    SIEMENS AKTIENGESELLSCHAFT DE (MUNCHEN) participant 407˙500.00
8    RAMTEID GMBH DE (AMBERG) participant 401˙250.00
9    THE UNIVERSITY OF BIRMINGHAM UK (BIRMINGHAM) participant 315˙000.00
10    PANEPISTIMIO PATRON EL (RIO PATRAS) participant 307˙187.00
11    TTS TECHNOLOGY TRANSFER SYSTEMS SRL IT (LECCO LC) participant 213˙750.00
12    GE MARMARA TECHNOLOGY CENTER MUHENDISLIK HIZMETLERI LIMITED SIRKETI TR (MASLAK) participant 188˙750.00
13    MCI BENELUX SA BE (BRUSSELS) participant 175˙000.00
14    COUNCIL FOR SCIENTIFIC AND INDUSTRIAL RESEARCH ZA (PRETORIA) participant 0.00
15    GLOBOTICS INDUSTRIES SA CH (BELLINZONA) participant 0.00
16    KEEN BULL SAGL CH (LUGANO) participant 0.00
17    KOORD SARL CH (COUSSET) participant 0.00
18    OPTOMEC, INC. US (ALBUQUERQUE) participant 0.00
19    PRIMA POWER LASERDYNE LLC US (CHAMPLIN) participant 0.00
20    SCUOLA UNIVERSITARIA PROFESSIONALE DELLA SVIZZERA ITALIANA CH (MANNO) participant 0.00

Map

 Project objective

From aeronautics to oil&gas, complex metal parts embrace major challenges across their lifecycles from the green field intensive manufacturing to the numerous maintenance and repairing operations worldwide distributed. The synergic combination of additive and subtractive processes could overcome individual shortcomings, going beyond the simple succession of steps. 'Plug and produce' modular approach is a key factor to success for such hybridization.

In this scenario, 4D will deliver 4 disruptive breakthroughs: • A set of four elementary modules specifically designed for AM that embed the control and monitoring systems which can be integrated on new or existing concepts of machines and robots to realize different processes ranging from the DED (powder and wire) to ablation and cold spray; • A new concept of CNC, constituting a high level sw layer which can be integrated on the top of commercial CNCs, and it is conceived as open to embed portions of the 4D modules control; • A validated process model to fully exploit the synergistic interactions among elementary processes; • A dedicated 4D Engineering CAD/CAE/CAM Platform, which covers the lifecycle of the reference product family where multiple processes and hybrid resources are integrated for the (re)manufacturing stage. Innovation will be physically demonstrated at three possible levels of hybridization: • Modules - Small hybrid modules, integrated on new special machines, focusing on portable units for certified in-situ repair operations; • Hybrid Machines – Hybridization on existing robots and machines; • Production lines - Hybridization of a flexible production line focusing on new concepts for AM mass production. Potential impact: >30% lifecycle cost reduction, unprecedented possibility to customise process applications by combining several processes on several different machines, concrete business perspective supported by detailed business plan with deep market and cost analysis: payback 3y ROI>20%

 Deliverables

List of deliverables.
Final Exploitation Plan Documents, reports 2020-03-06 15:51:01
Closed-loop Monitoring and Optimization Policies for 4D hybrid solutions Other 2020-03-06 15:50:59
Progress overview reports 3 Documents, reports 2020-03-06 15:50:59
Integrated 4D hybrid solutions Documents, reports 2020-03-06 15:50:58
Preliminary integrated 4D hybrid robots and machines Documents, reports 2020-03-06 15:50:59
Final Report on Dissemination, Industrial promotion and Standardization Activities Documents, reports 2020-03-06 15:51:00
Progress overview reports 1 Documents, reports 2019-09-02 15:13:48
Round Robin Part Family description Documents, reports 2019-09-02 15:13:48
Progress overview reports 2 Documents, reports 2019-09-02 15:13:47

Take a look to the deliverables list in detail:  detailed list of 4D hybrid deliverables.

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The information about "4D HYBRID" are provided by the European Opendata Portal: CORDIS opendata.

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