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SkyLight SIGNED

SkyLight: Innovations in titanium investment casting of lightweight structural components for aero engines

Total Cost €

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EC-Contrib. €

0

Partnership

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 SkyLight project word cloud

Explore the words cloud of the SkyLight project. It provides you a very rough idea of what is the project "SkyLight" about.

10    megashell    investment    pump    metal    demand    facilities    reduce    dimensions    equivalent    heavy    fastcast    ceramic    defects    events    furnace    sheffield    conventionally    standard    university    efficiency    complexity    improvement    weeks    description    accurate    uk    group    installing    components    assemblies    15    lighter    international    setting    casting    30    cast    weighing    usfd    reducing    patternless    21    rolls    saving    vt    projects    castings    weight    titanium    project    section    participation    piece    moulds    helped    melter    optimise    collaborative    time    mission    naval    2m3    disseminate    months    prototypes    propellers    cad    environmental    50    sand    participated    western    manufactured    catapult    royce    stiffness    absorbed    power    valve    machining    skylight    follow    geometrical    believe    34    reg    benefit    fabricated    1000kg    complement    sectors    sulzer    model    amrc    aerospace    manufacturing    benefits   

Project "SkyLight" data sheet

The following table provides information about the project.

Coordinator
THE UNIVERSITY OF SHEFFIELD 

Organization address
address: FIRTH COURT WESTERN BANK
city: SHEFFIELD
postcode: S10 2TN
website: www.shef.ac.uk

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country United Kingdom [UK]
 Total cost 801˙040 €
 EC max contribution 801˙040 € (100%)
 Programme 1. H2020-EU.3.4.5.5. (ITD Engines)
 Code Call H2020-CS2-CFP03-2016-01
 Funding Scheme CS2-RIA
 Starting year 2017
 Duration (year-month-day) from 2017-02-01   to  2020-01-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    THE UNIVERSITY OF SHEFFIELD UK (SHEFFIELD) coordinator 801˙040.00

Map

 Project objective

Project SkyLight is proposed by AMRC Castings (which evolved out of Castings Technology International). AMRC Castings, a department of the University of Sheffield (USFD), is part of the UK’s High Value Manufacturing Catapult. AMRC Castings’ mission is to develop and disseminate casting technology to the benefit of the cast metal and manufacturing sectors. Based on the Topic Description, and on AMRC Castings’ long experience of similar projects, we believe that project SkyLight would enable the investment casting process to deliver greater geometrical complexity, reduce defects by 50%, optimise stiffness, and deliver weight saving of 15% to 30% and cost saving of 30% compared to conventionally fabricated multi-piece assemblies, along with significant environmental benefits for both the manufacturing and the use phase of the component. AMRC Castings helped Sulzer to achieve an improvement in pump absorbed efficiency - saving 10% on the power demand. AMRC Castings’ Patternless® process helped Rolls-Royce reduce the time from CAD model to prototypes from 6 months to 6 weeks, and developed more accurate naval propellers for the VT Group that are seen as setting a new standard for others to follow. AMRC Castings’ MEGAshell® process enables ceramic moulds with dimensions of up to 2m3 to be manufactured so that heavy section valve castings weighing several tonnes can be manufactured 34% lighter than the sand cast equivalent and reducing machining costs by over 50%. This year, AMRC Castings is installing what is believed to be the largest furnace for casting titanium aerospace components in Western Europe - a 1000kg titanium melter - to complement its existing state-of-the-art casting facilities. AMRC Castings has participated in 21 EU-funded collaborative research projects including 8 projects as coordinator - including research projects such as FASTCAST and events to achieve the greater participation of the castings sector in EU-funded research programmes.

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The information about "SKYLIGHT" are provided by the European Opendata Portal: CORDIS opendata.

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