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NEOHIRE SIGNED

NEOdymium-Iron-Boron base materials, fabrication techniques and recycling solutions to HIghly REduce the consumption of Rare Earths in Permanent Magnets for Wind Energy Application

Total Cost €

EC-Contrib. €

Partnership

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Outcomes and
results

NEOHIRE project word cloud

Explore the words cloud of the NEOHIRE project. It provides you a very rough idea of what is the project "NEOHIRE" about.

break establishing rates experts lre of wtg hre economic mainly dy amount techniques dependence external recycling ku 90 owing recover japan china 56 substitution magnets neohire wind pm powder technologies commercially jp lbf commercial resin materials 30 70 almost machine count price indar lca wastes manufacturer upv mw 50 supply unifi ga feasible framework wt technically characterisation kolektor power barriers advice bonded substitute sustainability 95 ndfeb 74 ree ceit nd reduce aichi electric 100 leuven rtd separate generators deliverable material co raw crm 1tn uob solution designs reduces pr difficulty demand regarding sintered context recovered

Project "NEOHIRE" data sheet

The following table provides information about the project.

Coordinator	ASOCIACION CENTRO TECNOLOGICO CEIT-IK4 Organization address address: PASEO MANUEL DE LARDIZABAL 15 city: SAN SEBASTIAN postcode: 20018 website: www.ceit.es contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.
Coordinator Country	Spain [ES]
Project website	http://neohire.eu/
Total cost	4˙532˙638 €
EC max contribution	4˙443˙888 € (98%)
Programme	1. H2020-EU.2.1.3. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced materials)
Code Call	H2020-NMBP-2016-two-stage
Funding Scheme	RIA
Starting year	2017
Duration (year-month-day)	from 2017-02-01 to 2020-01-31

Partnership

Take a look of project's partnership.

#	participants	country	role	EC contrib. [€]
1	ASOCIACION CENTRO TECNOLOGICO CEIT-IK4 ASOCIACION CENTRO TECNOLOGICO CEIT-IK4 Organization address address: PASEO MANUEL DE LARDIZABAL 15 city: SAN SEBASTIAN postcode: 20018 website: www.ceit.es contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (SAN SEBASTIAN)	coordinator	719˙725.00
2	THE UNIVERSITY OF BIRMINGHAM THE UNIVERSITY OF BIRMINGHAM Organization address address: Edgbaston city: BIRMINGHAM postcode: B15 2TT website: www.bham.ac.uk contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	UK (BIRMINGHAM)	participant	804˙568.00
3	KOLEKTOR MAGNET TECHNOLOGY GMBH KOLEKTOR MAGNET TECHNOLOGY GMBH Organization address address: HARKORTSTRASSE 60 city: ESSEN postcode: 45145 website: www.kolektor-kmt.de contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (ESSEN)	participant	792˙500.00
4	KATHOLIEKE UNIVERSITEIT LEUVEN KATHOLIEKE UNIVERSITEIT LEUVEN Organization address address: OUDE MARKT 13 city: LEUVEN postcode: 3000 website: www.kuleuven.be contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	BE (LEUVEN)	participant	698˙000.00
5	FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. Organization address address: HANSASTRASSE 27C city: MUNCHEN postcode: 80686 website: www.fraunhofer.de contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (MUNCHEN)	participant	502˙345.00
6	UNIVERSITA DEGLI STUDI DI FIRENZE UNIVERSITA DEGLI STUDI DI FIRENZE Organization address address: Piazza San Marco 4 city: Florence postcode: 50121 website: http://www.unifi.it contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	IT (Florence)	participant	259˙750.00
7	UNIVERSIDAD DEL PAIS VASCO/ EUSKAL HERRIKO UNIBERTSITATEA UNIVERSIDAD DEL PAIS VASCO/ EUSKAL HERRIKO UNIBERTSITATEA Organization address address: BARRIO SARRIENA S N city: LEIOA postcode: 48940 website: www.ehu.es contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (LEIOA)	participant	251˙250.00
8	FUNDACION CIDAUT FUNDACION CIDAUT Organization address address: PLAZA VICENTE ALEIXANDRE CAMPOS 2 PQ TECNOLOGICO DE BOECILLO 209 city: VALLADOLID postcode: 47151 website: www.cidaut.es contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (VALLADOLID)	participant	248˙000.00
9	INDAR ELECTRIC SL INDAR ELECTRIC SL Organization address address: POLIGONO TXARA city: BEASAIN postcode: 20200 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (BEASAIN)	participant	167˙750.00
10	AICHI SEIKO KABUSHIKI KAISHA AICHI SEIKO KABUSHIKI KAISHA Organization address address: WANOWARI 1 BRANCHI ARAO CHO TOKAI SHI city: AICHI postcode: 476 8666 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	JP (AICHI)	participant	0.00

Map

Project objective

Regarding NdFeB PM technology for WT, it is still necessary to break through 3 important barriers: Strong dependence on China for supply and high price of REE present in PM, high difficulty of substitution of REE in PM, and technical and economic barriers that avoid establishing commercially viable, large-scale REE recycling framework. In this context, NEOHIRE main objective is to reduce the use of REE, and Co and Ga, in WTG. This objective is mainly achieved through the development of: a) New concept of bonded NdFeB magnets able to substitute the present state-of-the-art sintered magnets for WT, and b) New recycling techniques for these CRM from the future and current PM wastes. In this way, the EU external demand of REE and CRM for PM in WTG will be reduced in a 50%. The specific objectives are: i) To develop a new NdFeB material solution that reduces the use REE and CRM amount in PM for WTG (100% of HRE, 30% of LRE Nd/Pr, and 100% of CRM Co and Ga), ii) To increase the deliverable electric power in wind power electric generators from current 2.74 MW to 3.56 MW per 1Tn of REE owing to novel electric machine designs, iii) To research and develop two recycling processes to highly increase the CRM recycling rates in NdFeB PM wastes for sintered PM from current WT (increase from 0 to 70% the recovered Nd, separate 100% of Dy and recover 90% of Co) and novel Bonded NEOHIRE PM (recycling almost 95% of Nd), iv) To achieve an economic and technically feasible large-scale framework for NdFeB PM commercial recycling, and v) To ensure the economic and technical sustainability of NdFeB resin-bonded PM developed technologies. NEOHIRE will count on PM material RTD experts (CEIT, UOB), material recycling experts (UOB, KU LEUVEN), material characterisation RTD experts (CEIT, UPV, LBF), JP Powder manufacturer (AICHI), PM manufacturer (KOLEKTOR), LCA experts (UNIFI) and WT manufacturer (INDAR). AICHI (Japan) will be involved by providing advice and raw materials to the project.

Deliverables

List of deliverables.
Final process flow sheet for the recovery of REEs & Co from bonded PM and of REEs from sintered PM	Other	2020-04-24 23:47:41
Final Dissemination and communication plan & Dissemination material	Documents, reports	2020-04-24 23:48:44
Final process flow sheet for the production of Nd2O3 (99.9% purity) from end-of-life NdFeB magnets	Other	2020-04-24 23:49:22
Interim report on comparative LCA&LCC for NdFeB Permanent Magnet manufacturing processes	Documents, reports	2020-04-24 23:48:06
Final samples from both powder sources (fresh and recycling) by both injection and compression moulding technologies at lab scale	Demonstrators, pilots, prototypes	2020-04-24 23:50:30
Interim report on comparative LCA&LCC & Social LCA regarding NdFeB material solutions	Documents, reports	2020-04-24 23:47:54
Final event	Other	2020-04-24 23:49:10
Report on comparative LCA&LCC for NdFeB PM recycling processes	Documents, reports	2020-04-24 23:48:19
Final Publishable summary	Documents, reports	2020-04-24 23:48:57
Final report on comparative LCA&LCC & Social LCA regarding NdFeB material solutions	Documents, reports	2020-04-24 23:50:43
Samples from both powder sources (fresh and recycling) by both injection and compression moulding technologies at lab scale	Demonstrators, pilots, prototypes	2020-04-24 23:51:09
Final report on comparative LCA&LCC for NdFeB Permanent Magnet manufacturing processes	Documents, reports	2020-04-24 23:50:55
PM prototype validation	Demonstrators, pilots, prototypes	2020-04-24 23:47:29
\"Report on comparative \"\"cradle-to-grave\"\" LCA&LCC, including the relevant differences within the PM Generator production and use phase.\"	Documents, reports	2020-04-24 23:48:32
Intermediate process flow sheet for the recovery of REEs & Co from bonded PM and of REEs from sintered PM	Other	2020-04-24 21:56:12
Intermediate process flow sheet for the production of Nd2O3 (99.9% purity) from end-of-life NdFeB magnets	Other	2020-04-24 21:55:59
First Dissemination and communication plan & Dissemination material	Documents, reports	2019-07-18 22:35:13
MODA	Documents, reports	2019-07-18 22:35:14
Intermediate Dissemination and communication plan & Dissemination material	Documents, reports	2019-07-18 22:35:14
Project website and social network profiles	Websites, patent fillings, videos etc.	2019-07-18 22:35:13
First Publishable summary	Documents, reports	2019-07-18 22:35:14

Take a look to the deliverables list in detail: detailed list of NEOHIRE deliverables.

Publications

List of publications.
year	authors and title	journal	last update
2020	Steff Van Loy, Mehmet Ali Recai Ã–nal, Koen Binnemans, Tom Van Gerven Recovery of valuable metals from NdFeB magnets by mechanochemically assisted ferric sulfate leaching published pages: 105154, ISSN: 0304-386X, DOI: 10.1016/j.hydromet.2019.105154	Hydrometallurgy 191	2020-03-11
2020	Mehmet Ali Recai Ã–nal, SofÃa RiaÃ±o, Koen Binnemans Alkali baking and solvometallurgical leaching of NdFeB magnets published pages: 105213, ISSN: 0304-386X, DOI: 10.1016/j.hydromet.2019.105213	Hydrometallurgy 191	2020-03-11
2020	SofÃa RiaÃ±o, Simona Sobekova Foltova, Koen Binnemans Separation of neodymium and dysprosium by solvent extraction using ionic liquids combined with neutral extractants: batch and mixer-settler experiments published pages: 307-316, ISSN: 2046-2069, DOI: 10.1039/c9ra08996a	RSC Advances 10/1	2020-03-11
2018	G. Sarriegui, J. M. Martin, M. Ipatov, A. P. Zhukov, J. Gonzalez Magnetic Properties of NdFeB Alloys Obtained by Gas Atomization Technique published pages: 1-5, ISSN: 0018-9464, DOI: 10.1109/TMAG.2018.2839906	IEEE Transactions on Magnetics	2019-07-18

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