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RECOBA

Cross-sectorial real-time sensing, advanced control and optimisation of batch processes saving energy and raw materials

Total Cost €

EC-Contrib. €

Partnership

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Outcomes and
results

RECOBA project word cloud

Explore the words cloud of the RECOBA project. It provides you a very rough idea of what is the project "RECOBA" about.

material adaptable industry quality polymer paradigm chain recoba modules advantage tracking schedules time model fixed continuous maximum trajectory shortens energy easily types contributes global superior models automation silicon entry detects automatic materials metal realise trajectories sectors ambition conduction stage corrective derives efficient business optimal efficiency progress batch suitable elkem compensation actions worthwhile evolution technologies reg innovative validated maximization closed keep relevance valid basf industries players dynamic sensor solutions tracks steel tkse deviations market online operation raw industrial utilisation enhanced loop

Project "RECOBA" data sheet

The following table provides information about the project.

Coordinator	BASF SE Organization address address: CARL BOSCH STRASSE 38 city: LUDWIGSHAFEN AM RHEIN postcode: 67063 website: www.basf.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.
Coordinator Country	Germany [DE]
Project website	http://www.spire2030.eu/recoba
Total cost	5˙999˙346 €
EC max contribution	5˙999˙346 € (100%)
Programme	1. H2020-EU.2.1.5.3. (Sustainable, resource-efficient and low-carbon technologies in energy-intensive process industries)
Code Call	H2020-SPIRE-2014
Funding Scheme	RIA
Starting year	2015
Duration (year-month-day)	from 2015-01-01 to 2017-12-31

Partnership

Take a look of project's partnership.

#	participants	country	role	EC contrib. [€]
1	BASF SE BASF SE Organization address address: CARL BOSCH STRASSE 38 city: LUDWIGSHAFEN AM RHEIN postcode: 67063 website: www.basf.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (LUDWIGSHAFEN AM RHEIN)	coordinator	799˙648.00
2	THE CHANCELLOR MASTERS AND SCHOLARSOF THE UNIVERSITY OF CAMBRIDGE THE CHANCELLOR MASTERS AND SCHOLARSOF THE UNIVERSITY OF CAMBRIDGE Organization address address: TRINITY LANE THE OLD SCHOOLS city: CAMBRIDGE postcode: CB2 1TN website: www.cam.ac.uk contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	UK (CAMBRIDGE)	participant	888˙270.00
3	VDEH-BETRIEBSFORSCHUNGSINSTITUT GMBH VDEH-BETRIEBSFORSCHUNGSINSTITUT GMBH Organization address address: SOHNSTRASSE 65 city: DUSSELDORF postcode: 40237 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (DUSSELDORF)	participant	749˙307.00
4	CYBERNETICA AS CYBERNETICA AS Organization address address: LEIRFOSSVEIEN 27 city: TRONDHEIM postcode: 7038 website: www.cybernetica.no contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	NO (TRONDHEIM)	participant	714˙012.00
5	ELKEM AS ELKEM AS Organization address address: DRAMMENSVEIEN 169 city: OSLO postcode: 277 website: www.elkem.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	NO (OSLO)	participant	610˙397.00
6	UNIVERSIDAD DEL PAIS VASCO/ EUSKAL HERRIKO UNIBERTSITATEA UNIVERSIDAD DEL PAIS VASCO/ EUSKAL HERRIKO UNIBERTSITATEA Organization address address: BARRIO SARRIENA S N city: LEIOA postcode: 48940 website: www.ehu.es contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (LEIOA)	participant	505˙170.00
7	VYSOKA SKOLA CHEMICKO-TECHNOLOGICKA V PRAZE VYSOKA SKOLA CHEMICKO-TECHNOLOGICKA V PRAZE Organization address address: TECHNICKA 5 city: PRAHA postcode: 166 28 website: www.vscht.cz contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	CZ (PRAHA)	participant	468˙028.00
8	THYSSENKRUPP STEEL EUROPE AG THYSSENKRUPP STEEL EUROPE AG Organization address address: KAISER WILHELM STRASSE 100 city: DUISBURG postcode: 47166 website: www.thyssenkrupp-steel-europe.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (DUISBURG)	participant	449˙738.00
9	MINKON SP ZOO MINKON SP ZOO Organization address address: Ul. Nakielska 42/44 city: Tarnowskie Gory postcode: 42 600 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	PL (Tarnowskie Gory)	participant	413˙522.00
10	RHEINISCH-WESTFAELISCHE TECHNISCHE HOCHSCHULE AACHEN RHEINISCH-WESTFAELISCHE TECHNISCHE HOCHSCHULE AACHEN Organization address address: TEMPLERGRABEN 55 city: AACHEN postcode: 52062 website: www.rwth-aachen.de contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (AACHEN)	participant	401˙250.00

Map

Project objective

In many aspects batch processes are superior to continuous. Therefore it is worthwhile to take advantage of recent progress in sensor technologies, modelling and automation to develop a new paradigm for the design and conduction of batch processes: a) operation at maximum efficiency, b) dynamic, quality driven process trajectories rather than fixed schedules c) detailed analysis and tracking of all relevant process and product parameter. The main objective of the proposed project is the maximization of efficiency (reg. quality, energy, raw materials, and costs) of batch processes. Integrated process control is essential for an efficient operation of industrial batch processes: it tracks the evolution of product properties, detects deviations from the target values for product quality and derives corrective actions at a stage when an automatic compensation of deviations from an optimal trajectory is still possible. This contributes to optimal energy and raw material utilisation, shortens production time and enhanced the product quality. With the ambition to deliver solutions with relevance to all sectors of the process industries, the RECOBA consortium represents a selection of batch processes operating industries and partners across the value chain of batch process control, among them 3 global players from the polymer industry (BASF), the steel industry (TKSE), and the silicon metal industry (ELKEM). Within RECOBA there will be developed and validated: (1) new & innovative solutions for the measurement of different types of quality aspects, (2) new models to realise integrated process control of batch processes & suitable online parameter adaptation technologies to keep these models valid, (3) control modules to realise concepts for real-time, model based & closed loop process control, which are easily adaptable to existing batch processes in various industrial sectors, (4) business models to approach relevant industrial sectors for a future market entry.

Deliverables

List of deliverables.
Report on performance of FBG fibre optical temperature measurement in refractories	Documents, reports	2019-05-30 17:18:54
A report on application of acoustic sensors for real-time properties sensing in different batch processes	Documents, reports	2019-03-06 11:11:04
Pilot scale test of ladle refractory temperature monitoring system	Other	2019-03-06 11:11:04
Fibre optical temperature sensor for monitoring temperature development of high-temperature fluids during batch processing	Demonstrators, pilots, prototypes	2019-03-06 11:11:04
Coverage efficiency sensor to monitor temperature loss of high-temperature fluid by radiation	Demonstrators, pilots, prototypes	2019-03-06 11:11:04
New developed sensors applicable for steelmaking processes	Demonstrators, pilots, prototypes	2019-03-06 11:11:04
Report about the results of the comparison between conventional practice and new practice	Documents, reports	2019-03-06 11:11:04
Press release including a project leaflet	Websites, patent fillings, videos etc.	2019-03-06 11:11:03
Kick-off exploitation workshop	Websites, patent fillings, videos etc.	2019-03-06 11:11:03
Release of project web-site	Websites, patent fillings, videos etc.	2019-03-06 11:11:03
Selection of two automated metal level detection systems (AMLDS) for testing in pilot scale	Other	2019-03-06 11:11:03
Pilot-scale/industrial scale test of temperature monitoring of solidification process	Other	2019-03-06 11:11:04
Event-triggered through process optimisation methods for the control of a chain of batch processes	Other	2019-03-06 11:11:04
Set of evaluation criteria for the technical evaluation of different components and the overall results of the integrated process control	Other	2019-03-06 11:11:04
Selection of best technology for automated ladle refractory temperature monitoring	Other	2019-03-06 11:11:04
Symposium for process industry with high process temperatures	Websites, patent fillings, videos etc.	2019-03-06 11:11:04
Application of imaging methods (using optical and electromagnetic methods) in real-time properties measurements across batch processing methods. A cross-sectorial report	Documents, reports	2019-03-06 11:11:04
Midterm dissemination event: exploitation workshop 2	Websites, patent fillings, videos etc.	2019-03-06 11:11:04
Selection of best technology for temperature monitoring of solidification process	Other	2019-03-06 11:11:04
Final report about the evaluation of the project	Documents, reports	2019-03-06 11:11:04
Final model layout as a guide/tutorial for interested parties outside of RECOBA consortium	Documents, reports	2019-03-06 11:11:04
Ecobalance of the real-time controlled polymerisation, steel and silicon alloys process	Documents, reports	2019-03-06 11:11:04
Knowledge about temperature development in vacuum degassing batch process	Other	2019-03-06 11:11:04
Report about the results of the comparison between conventional practice and new methods	Documents, reports	2019-03-06 11:11:04
Pilot scale verification of AMLDS and selection of most suitable system	Other	2019-03-06 11:11:04
Report on Raman spectroscopic monitoring of emulsion polymerisation with particle size and morphology information	Documents, reports	2019-03-06 11:11:04
Report on cross-sectorial transferability	Documents, reports	2019-03-06 11:11:04
Knowledge about temperature development in gas stirred ladle treatment batch process	Other	2019-03-06 11:11:04
Acoustic sensor for particle morphology monitoring (for different generation of sensors)	Other	2019-03-06 11:11:03
Detailed dynamic process model for both processes	Demonstrators, pilots, prototypes	2019-03-06 11:11:04

Take a look to the deliverables list in detail: detailed list of RECOBA deliverables.

Publications

List of publications.
year	authors and title	journal	last update
2016	T. Chaloupka, A. Zubov, Juraj Kosek Real-time hybrid Monte Carlo method for modelling of 4 monomer semi-batch emulsion copolymerization published pages: , ISSN: , DOI:	CHISA 2016	2019-05-27
2016	Ellen Nordgard-Hansen, Kjetil Hildal Skull formation in dynamic modelling of silicon refining published pages: , ISSN: , DOI:	International Federation of Automatic Control (IFAC) 17th	2019-05-27
2016	Noushin Rajabalinia, Shaghayegh Hamzehlou, Jose R Leiza, Jose M Asua Study the effect of reaction condition on the morphology of structured polymer particles in latexes published pages: , ISSN: , DOI:	Study the effect of reaction condition on the morphology of structured polymer particles in latexes	2019-05-27
2016	Johannes M.M. Faust, Jun Fu, Benoit Chachuat, Alexander Mitsos Optimization of dynamic systems with rigorous path constraint satisifaction published pages: , ISSN: , DOI:	ESCAPE26	2019-05-27
2017	G. Rughoobur, M. DeMiguel-Ramos, J.-M. Escolano, E. Iborra, and A. J. Flewitt Gravimetric sensors operating at 1.1 GHz based on inclined c -axis ZnO grown on textured Al electrodes published pages: 1367, ISSN: 2045-2322, DOI:	Scientific Reports	2019-05-27
2015	Martin Kroupa, Michal Vonka, Juraj Kosek Shear-induced Coagulation in Stabilized Dispersions: Modeling by Discrete Element Method published pages: , ISSN: , DOI:	IACIS	2019-05-27
2016	L. Å eda, E. Jahns, A. Mhamdi, A. Mitsos, P. Joy, S. Hamzehlou, J. R. Leiza, J. M. Asua, N. Rajabalinia, J. Kosek, T. Chaloupka, M. Kroupa, M. DeMiguel-Ramos, A. J. Flewitt, A. Lapkin, J. Suberu, F. Gjertsen, P. Singstad Expected impact and an overview about progress in advanced process control of emulsion copolymerization published pages: , ISSN: , DOI:	CHISA/PRES 2016	2019-05-27
2018	G. Rughoobur, H. Sugime, M. DeMiguel-Ramos, T. Mirea, S. Zheng, J. Robertson, E. Iborra, A. J. Flewitt Carbon nanotube isolation layer enhancing in-liquid quality-factors of thin film bulk acoustic wave resonators for gravimetric sensing published pages: , ISSN: 0925-4005, DOI:	Sensors and Actuators B	2019-05-27
2016	G. Rughoobur, M. DeMiguel-Ramos, T. Mirea, M. Clement, J. Olivares, B. DÃaz-DurÃ¡n, J. Sangrador, I. Miele, W. I. Milne, E. Iborra, A. J. Flewitt Room temperature sputtering of inclined c-axis ZnO for shear mode solidly mounted resonators published pages: 34103, ISSN: 0003-6951, DOI: 10.1063/1.4940683	Applied Physics Letters 108/3	2019-05-24
2015	Johannes M. M. Faust, Jun Fu, BenoË†Ä±t Chachuat, Alexander Mitsos Local Optimization of Dynamic Systems with Guaranteed Feasibility of Path Constraints published pages: , ISSN: , DOI:	AIChE, 2015	2019-05-24
2016	M. Kroupa, M. Vonka, M. Soos, J. Kosek Coagulation and Fouling in Stabilized Colloidal Dispersions: Building a Predictive Model Based on First Principles published pages: , ISSN: , DOI:	International Conference on Chemical Technology	2019-05-24
2016	T.Chaloupka, A. Zubov, J. Kosek Real-time hybrid Monte Carlo method for modelling of 4-monomer semi-batch emulsion copolymerization published pages: , ISSN: , DOI:	PRE 2016	2019-05-24
2015	A. Zubov, T. Chaloupka, J. Kosek Use of Hybrid Monte-Carlo Models in Online Control of Product Quality in Emulsion Copolymerization published pages: , ISSN: , DOI:	MaCKiE workshop	2019-05-24
2016	M. Kroupa, M. Vonka, M. Soos, J. Kosek Viscosity and Stability of Concentrated Colloidal Latexes Modeled by Discrete Element Method published pages: , ISSN: , DOI:	PRE 2016	2019-05-24
2016	Shaghayegh Hamzehlou; Jose Ramon Leiza; JosÃ© M. Asua A new approach for mathematical modelling of the dynamic development of particle morphology published pages: , ISSN: , DOI:	PRE 2016	2019-05-24
2015	J. Kosek, A. Zubov, R. Pokorny, T. Chaloupka On-line optimization and control of emulsion copolymerization reactors published pages: , ISSN: , DOI:	CHISA	2019-05-24
2016	Shaghayegh Hamzehlou; Jose Ramon Leiza; JosÃ© M. Asua A new approach for mathematical modelling of the dynamic development of particle morphology published pages: , ISSN: 1385-8947, DOI:	Chemical Engineering Journal	2019-05-24
2016	T.Chaloupka, A. Zubov, J. Kosek Real-time process optimisation by a model based on hybrid Monte Carlo method in semi-batch emulsion copolymerization published pages: , ISSN: , DOI:	International Conference of Slovak Society of Chem. Eng.	2019-05-24
2015	Johannes M. M. Faust, Jun Fu, BenoË†Ä±t Chachuat, Alexander Mitsos Optimization with Dynamic Systems Embedded with Guaranteed Satisfaction of Path Constraints published pages: , ISSN: , DOI:	AC.CES 2015 June 15	2019-05-24
2016	T.Chaloupka, A. Zubov, J. Kosek Real-time hybrid Monte Carlo method for modelling of 4-monomer semi-batch emulsion copolymerization published pages: , ISSN: , DOI:	WPPRE 2016	2019-05-24
2015	A. Zubov, R. Pokorny, P. Matuska, J. Kosek On-line control and optimization for intensification of emulsion copolymerization reactors published pages: , ISSN: , DOI:	International Conference on Chemical Technology	2019-05-24
2015	T.Chaloupka, A. Zubov, J. Kosek Dynamic model for on-line control of 4-monomer semi-batch emulsion copolymerization published pages: , ISSN: , DOI:	Danube Vltava Sava Polymer Meeting	2019-05-27
2016	Martin Kroupa, Michal Vonka, Miroslav Soos, Juraj Kosek Utilizing the Discrete Element Method for the Modeling of Viscosity in Concentrated Suspensions published pages: , ISSN: 0743-7463, DOI:	Langmuir	2019-03-06
2015	M. Kroupa, M. Vonka, M. Soos, J. Kosek \"\"\"Modeling the size and structure of clusters producedby shear-induced coagulation\"\"\" published pages: , ISSN: , DOI:	ESCRE	2019-05-24
2016	M. Kroupa, M. Vonka, M. Soos, J. Kosek Modelling of concentrated colloidal dispersions using Discrete Element Method: stability, rheology and size of clusters published pages: , ISSN: , DOI:	6th International Colloids Conference	2019-05-24

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