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Cell3Ditor SIGNED

Cost-effective and flexible 3D printed SOFC stacks for commercial applications

Total Cost €

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EC-Contrib. €

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Partnership

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 Cell3Ditor project word cloud

Explore the words cloud of the Cell3Ditor project. It provides you a very rough idea of what is the project "Cell3Ditor" about.

technologies    extremely    inks    collection    fabricated    segment    oxide    casting    entire    plant    printer    energy    reduce    limitations    standardization    flexibility    proved    materials    fuel    ceramic    multilayer    solid    assembly    below    stationary    months    joint    difficult    industrially    power    stacks    integration    reaching    customization    temperature    fail    tape    heat    smes    thermal    sintering    simplifying    market    time    1000    shaping    free    printing    fluidics    significantly    investment    joining    initial    heterogeneous    firing    treatments    screen    cell3ditor    formulation    final    shorter    cells    quality    chain    stages    manually    manufacturing    extra    sofc    400kw    ceramics    equivalent    single    shape    consuming    assembled    63    innovation    units    expensive    consolidation    parts    trl    sealing    gt    weak    introducing    industrial    3d    conventional    cell    device    commercial    ing   

Project "Cell3Ditor" data sheet

The following table provides information about the project.

Coordinator
FUNDACIO INSTITUT DE RECERCA DE L'ENERGIA DE CATALUNYA 

Organization address
address: C/ JARDINS DE LES DONES DE NEGRE 1
city: SANT ADRIA DE BESOS
postcode: 8930
website: www.irec.cat

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Spain [ES]
 Project website http://www.cell3ditor.eu/
 Total cost 2˙191˙133 €
 EC max contribution 2˙180˙662 € (100%)
 Programme 1. H2020-EU.3.3.8.1. (Increase the electrical efficiency and the durability of the different fuel cells used for power production to levels which can compete with conventional technologies, while reducing costs)
 Code Call H2020-JTI-FCH-2015-1
 Funding Scheme FCH2-RIA
 Starting year 2016
 Duration (year-month-day) from 2016-07-01   to  2020-04-30

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    FUNDACIO INSTITUT DE RECERCA DE L'ENERGIA DE CATALUNYA ES (SANT ADRIA DE BESOS) coordinator 503˙000.00
2    3DCERAM FR (LIMOGES) participant 474˙750.00
3    DANMARKS TEKNISKE UNIVERSITET DK (KGS LYNGBY) participant 372˙651.00
4    FRANCISCO ALBERO SA ES (HOSPITALET DE LLOBREGAT) participant 250˙750.00
5    PROMETHEAN PARTICLES LTD UK (NOTTINGHAM) participant 248˙250.00
6    SAAN ENERGI AB SE (LUND) participant 154˙656.00
7    UNIVERSIDAD DE LA LAGUNA ES (LA LAGUNA TENERIFE) participant 137˙200.00
8    HyGear Fuel Cell Systems B.V. NL (Arnhem) participant 39˙405.00

Map

 Project objective

A Solid Oxide Fuel Cell (SOFC) is a ceramic-based multilayer device that involves expensive and time-consuming multi-step manufacturing processes including tape casting, screen printing, firing, shaping and several high-temperature thermal treatments. In addition, these cells are manually assembled into stacks resulting in extra steps for joining and sealing that difficult the standardization and quality control of the final product while introducing weak parts likely to fail. Since current ceramics processing presents strong limitations in shape and extremely complex design for manufacturing (more than 100 steps), industrially fabricated SOFC cells and stacks are expensive and present low flexibility and long time to market. This is particularly relevant for the commercial segment of the stationary fuel cells market (5-400kW) that is highly heterogeneous in terms of the overall power and heat requirements and requires customization of the final product.

The main goal of the Cell3Ditor project is to develop a 3D printing technology for the industrial production of SOFC stacks by covering research and innovation in all the stages of the industrial value chain (inks formulation, 3D printer development, ceramics consolidation and system integration). All-ceramic joint-free SOFC stacks with embedded fluidics and current collection will be fabricated in a two-step process (single-step printing and sintering) to reduce in energy, materials and assembly costs while simplifying the design for manufacturing and time to market.

Compared to traditional ceramic processing, the Cell3Ditor manufacturing process presents a significantly shorter time to market (from years to months) and a cost reduction estimated in 63% with an initial investment below one third of an equivalent conventional manufacturing plant (production of 1000 units per year). The project is product-driven and involves SMEs (with proved technologies) in the entire value chain to ensure reaching TRL>6.

 Deliverables

List of deliverables.
Implementation of the Cell3Ditor website Websites, patent fillings, videos etc. 2020-01-22 09:17:59
Overall Project Concept and Initial Technical Specifications Documents, reports 2020-01-22 09:17:59
Dissemination & Exploitation strategy to be conducted during the project Documents, reports 2020-01-22 09:17:59
Mid Term Dissemination and Exploitation summary – year 2. Documents, reports 2020-01-22 09:17:59
Project presentation Websites, patent fillings, videos etc. 2020-01-22 09:17:59

Take a look to the deliverables list in detail:  detailed list of Cell3Ditor deliverables.

 Publications

year authors and title journal last update
List of publications.
2017 C. Gadea, Q. Hanniet, A. Lesch, D. Marani, S. H. Jensen, V. Esposito
Aqueous metal–organic solutions for YSZ thin film inkjet deposition
published pages: 6021-6029, ISSN: 2050-7534, DOI: 10.1039/C7TC01879G
Journal of Materials Chemistry C 5/24 2020-01-22
2018 Yu Xu, Nicholas Farandos, Massimo Rosa, Philipp Zielke, Vincenzo Esposito, Peter Vang Hendriksen, Søren Højgaard Jensen, Tao Li, Geoffrey Kelsall, Ragnar Kiebach
Continuous hydrothermal flow synthesis of Gd-doped CeO 2 (GDC) nanoparticles for inkjet printing of SOFC electrolytes
published pages: 315-327, ISSN: 1546-542X, DOI: 10.1111/ijac.12845
International Journal of Applied Ceramic Technology 15/2 2020-01-22
2017 M. Rosa, P.N. Gooden, S. Butterworth, P. Zielke, R. Kiebach, Y. Xu, C. Gadea, V. Esposito
Zirconia nano-colloids transfer from continuous hydrothermal synthesis to inkjet printing
published pages: , ISSN: 0955-2219, DOI: 10.1016/j.jeurceramsoc.2017.11.035
Journal of the European Ceramic Society 2020-01-22
2018 M. Rosa, C. Barou, V. Esposito
Zirconia UV-curable colloids for additive manufacturing via hybrid inkjet printing-stereolithography
published pages: 214-217, ISSN: 0167-577X, DOI: 10.1016/j.matlet.2017.12.096
Materials Letters 215 2020-01-22
2018 Massimo Rosa, Philippe Zielke, Ragnar Kiebach, Victor Costa Bassetto, Andreas Lesch, Vincenzo Esposito
Printing of NiO-YSZ nanocomposites: From continuous synthesis to inkjet deposition
published pages: 1279-1286, ISSN: 0955-2219, DOI: 10.1016/j.jeurceramsoc.2018.12.030
Journal of the European Ceramic Society Volume 39, Issue 4, April 2019, 2020-01-22
2018 Fuel Cell Bulletin
Cell3Ditor progressing towards 3D printing of industrial SOFC stacks
published pages: 14-15, ISSN: 1464-2859, DOI: 10.1016/s1464-2859(18)30265-7
Fuel Cells Bulletin 2018/7 2020-01-22
2019 Massimo Rosa, Debora Marani, Giovanni Perin, Søren Bredmose Simonsen, Philipp Zielke, Antonella Glisenti, Ragnar Kiebach, Andreas Lesch, Vincenzo Esposito
Impact of cation redox chemistry on continuous hydrothermal synthesis of 2D-Ni(Co/Fe) hydroxides
published pages: , ISSN: 2058-9883, DOI: 10.1039/c9re00334g
Reaction Chemistry & Engineering 2020-01-22
2017 J. C. Ruiz-Morales, A. Tarancón, J. Canales-Vázquez, J. Méndez-Ramos, L. Hernández-Afonso, P. Acosta-Mora, J. R. Marín Rueda and R. Fernández-González
Three dimensional printing of components and functional devices for energy and environmental applications
published pages: 846-859, ISSN: 1754-5706, DOI: 10.1039/C6EE03526D
Energy and Environmental Science 10 2020-01-22

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The information about "CELL3DITOR" are provided by the European Opendata Portal: CORDIS opendata.

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