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RELIABLE

Wear Resistant Lightweight Aluminium Brakes for Vehicles

Total Cost €

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EC-Contrib. €

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Partnership

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 RELIABLE project word cloud

Explore the words cloud of the RELIABLE project. It provides you a very rough idea of what is the project "RELIABLE" about.

form    peo    co2    failed    brake    suppliers    turn    seeking    sourcing    disc    actively    fuel    limitations    return    discs    resides    cast    solutions    differential    caused    expansion    electrolytic    automotive    international    22    effect    ceramic    aluminium    compounded    ltd    combined    adopting    profit    iron    distances    patented    material    handling    brakes    electric    pioneer    unsuccessful    moving    unsprung    vehicle    acceleration    keronite    kg    innovative    attempts    coatings    vehicles    oem    gross    reduce    surface    leads    2023    industry    consumption    oxidation    passenger    solution    um    revenue    reducing    5m    hardwearing    resistant    cracking    parts    manufacturers    tier    shorter    weight    suspension    drive    significantly    sustainability    braking    wear    amount    economy    lightweight    market    fold    coated    emissions    generate    components    rates    lighter    substantial    plasma    efforts    urgent    rotational    mass    savings    ing    excessive    inertia    largely    7m    conventional    overcoming    oems    thermal    respectively    protective    considerably    investment    innovation   

Project "RELIABLE" data sheet

The following table provides information about the project.

Coordinator
KERONITE INTERNATIONAL LTD 

Organization address
address: 1 TUDOR ROSE COURT 53 HOLLANDS ROAD
city: HAVERHILL SUFFOLK
postcode: CB9 8PJ
website: www.keronite.com

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country United Kingdom [UK]
 Project website http://www.keronite.com
 Total cost 71˙429 €
 EC max contribution 50˙000 € (70%)
 Programme 1. H2020-EU.2.1.5. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing)
2. H2020-EU.2.1.3. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced materials)
3. H2020-EU.2.3.1. (Mainstreaming SME support, especially through a dedicated instrument)
4. H2020-EU.2.1.2. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies – Nanotechnologies)
 Code Call H2020-SMEINST-1-2016-2017
 Funding Scheme SME-1
 Starting year 2016
 Duration (year-month-day) from 2016-06-01   to  2016-11-30

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    KERONITE INTERNATIONAL LTD UK (HAVERHILL SUFFOLK) coordinator 50˙000.00

Map

 Project objective

Weight-reduction efforts in the automotive industry have increased significantly in recent years, largely due to efforts to reduce fuel consumption and CO2 emissions. As a result, OEM manufacturers are moving to aluminium based solutions to reduce vehicle weight, improve fuel economy and overall sustainability of the vehicle. OEMs are increasingly out-sourcing their innovation activities and are actively seeking cost-effective lightweight braking solutions from Tier 1 suppliers. A substantial amount of vehicle weight resides in conventional cast-iron brake discs. Brakes form part of the “unsprung mass” (UM) of the vehicle, i.e. not supported by the suspension. The impact of UM weight on fuel consumption is compounded by the effects of rotational inertia and therefore has a much greater effect on fuel consumption per kg than non-moving parts.

Adopting aluminium brake discs would reduce weight considerably and deliver fuel savings, or greater range in the case of electric vehicles. Furthermore, reducing rotational inertia through lighter discs, leads to better drive-handling, improved acceleration, and shorter braking distances. However, the use of aluminium in a cost-effective brake disc solution has failed due to excessive wear of the material. Attempts to provide a hardwearing aluminium surface by coated with a protective ceramic have been unsuccessful due to cracking caused by differential thermal expansion rates.

Keronite International Ltd – a pioneer in lightweight aluminium braking components and patented Plasma Electrolytic Oxidation (PEO) coatings - has developed RELIABLE, a wear-resistant lightweight aluminium brake disc for use in mass-market passenger vehicles. By overcoming the limitations of existing ceramic coatings, RELIABLE will deliver an innovative solution to an urgent market need. In turn, Keronite will generate combined revenue and gross profit of €50.7m and €22.5m respectively by 2023, resulting in a 5-fold return on investment.

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The information about "RELIABLE" are provided by the European Opendata Portal: CORDIS opendata.

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