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RELIABLE

Wear Resistant Lightweight Aluminium Brakes for Vehicles

Total Cost €

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EC-Contrib. €

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Partnership

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 RELIABLE project word cloud

Explore the words cloud of the RELIABLE project. It provides you a very rough idea of what is the project "RELIABLE" about.

plasma    fuel    unsprung    consumption    efforts    distances    leads    coated    economy    material    shorter    aluminium    disc    cracking    reduce    overcoming    wear    substantial    innovation    oems    cast    discs    resistant    acceleration    seeking    surface    turn    vehicle    profit    significantly    effect    lightweight    savings    22    2023    7m    unsuccessful    protective    manufacturers    resides    vehicles    conventional    form    weight    tier    rotational    return    revenue    braking    sourcing    amount    expansion    coatings    5m    electrolytic    pioneer    hardwearing    considerably    drive    lighter    limitations    adopting    gross    co2    iron    oem    reducing    kg    suppliers    rates    fold    components    ceramic    parts    market    oxidation    investment    sustainability    ing    brake    suspension    inertia    differential    respectively    passenger    solution    caused    keronite    urgent    generate    innovative    brakes    emissions    automotive    largely    mass    handling    patented    international    excessive    combined    compounded    industry    actively    electric    ltd    solutions    failed    thermal    peo    um    attempts    moving   

Project "RELIABLE" data sheet

The following table provides information about the project.

Coordinator
KERONITE INTERNATIONAL LTD 

Organization address
address: 1 TUDOR ROSE COURT 53 HOLLANDS ROAD
city: HAVERHILL SUFFOLK
postcode: CB9 8PJ
website: www.keronite.com

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country United Kingdom [UK]
 Project website http://www.keronite.com
 Total cost 71˙429 €
 EC max contribution 50˙000 € (70%)
 Programme 1. H2020-EU.2.1.5. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing)
2. H2020-EU.2.1.3. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced materials)
3. H2020-EU.2.3.1. (Mainstreaming SME support, especially through a dedicated instrument)
4. H2020-EU.2.1.2. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies – Nanotechnologies)
 Code Call H2020-SMEINST-1-2016-2017
 Funding Scheme SME-1
 Starting year 2016
 Duration (year-month-day) from 2016-06-01   to  2016-11-30

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    KERONITE INTERNATIONAL LTD UK (HAVERHILL SUFFOLK) coordinator 50˙000.00

Map

 Project objective

Weight-reduction efforts in the automotive industry have increased significantly in recent years, largely due to efforts to reduce fuel consumption and CO2 emissions. As a result, OEM manufacturers are moving to aluminium based solutions to reduce vehicle weight, improve fuel economy and overall sustainability of the vehicle. OEMs are increasingly out-sourcing their innovation activities and are actively seeking cost-effective lightweight braking solutions from Tier 1 suppliers. A substantial amount of vehicle weight resides in conventional cast-iron brake discs. Brakes form part of the “unsprung mass” (UM) of the vehicle, i.e. not supported by the suspension. The impact of UM weight on fuel consumption is compounded by the effects of rotational inertia and therefore has a much greater effect on fuel consumption per kg than non-moving parts.

Adopting aluminium brake discs would reduce weight considerably and deliver fuel savings, or greater range in the case of electric vehicles. Furthermore, reducing rotational inertia through lighter discs, leads to better drive-handling, improved acceleration, and shorter braking distances. However, the use of aluminium in a cost-effective brake disc solution has failed due to excessive wear of the material. Attempts to provide a hardwearing aluminium surface by coated with a protective ceramic have been unsuccessful due to cracking caused by differential thermal expansion rates.

Keronite International Ltd – a pioneer in lightweight aluminium braking components and patented Plasma Electrolytic Oxidation (PEO) coatings - has developed RELIABLE, a wear-resistant lightweight aluminium brake disc for use in mass-market passenger vehicles. By overcoming the limitations of existing ceramic coatings, RELIABLE will deliver an innovative solution to an urgent market need. In turn, Keronite will generate combined revenue and gross profit of €50.7m and €22.5m respectively by 2023, resulting in a 5-fold return on investment.

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The information about "RELIABLE" are provided by the European Opendata Portal: CORDIS opendata.

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