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FlexHyJoin SIGNED

Flexible production cell for Hybrid Joining

Total Cost €

EC-Contrib. €

Partnership

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Outcomes and
results

FlexHyJoin project word cloud

Explore the words cloud of the FlexHyJoin project. It provides you a very rough idea of what is the project "FlexHyJoin" about.

strict innovative core induction online surface combining complementary additionally adhesive lightweight single components suiting final light mass full tp issue exists of sufficiently automatized neutrality criterions polymer mobility metals continuous efficiency texturing meets provides mechanical assurance joints industry closure weight thermoplastic lj joining pilot form combined material preserved additional ij time automation metal good fiber bonding enabler laser flexhyjoin polymers bolted composites satisfies supervision technologies automotive maximum automotives performance strength frpc multimaterial quality hybrid leads integrate broad neutral reinforced

Project "FlexHyJoin" data sheet

The following table provides information about the project.

Coordinator	INSTITUT FUER VERBUNDWERKSTOFFE GMBH Organization address address: ERWIN SCHRODINGER STRASSE GEB 58 city: KAISERSLAUTERN postcode: 67663 website: http://www.ivw.uni-kl.de contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.
Coordinator Country	Germany [DE]
Project website	https://www.flexhyjoin.eu
Total cost	5˙868˙683 €
EC max contribution	4˙141˙347 € (71%)
Programme	1. H2020-EU.2.1.5.1. (Technologies for Factories of the Future)
Code Call	H2020-FoF-2015
Funding Scheme	IA
Starting year	2015
Duration (year-month-day)	from 2015-10-01 to 2018-12-31

Partnership

Take a look of project's partnership.

#	participants	country	role	EC contrib. [€]
1	INSTITUT FUER VERBUNDWERKSTOFFE GMBH INSTITUT FUER VERBUNDWERKSTOFFE GMBH Organization address address: ERWIN SCHRODINGER STRASSE GEB 58 city: KAISERSLAUTERN postcode: 67663 website: http://www.ivw.uni-kl.de contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (KAISERSLAUTERN)	coordinator	804˙375.00
2	FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. Organization address address: HANSASTRASSE 27C city: MUNCHEN postcode: 80686 website: www.fraunhofer.de contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (MUNCHEN)	participant	752˙901.00
3	FILL GESELLSCHAFT MBH FILL GESELLSCHAFT MBH Organization address address: FILLSTRASSE 1 city: GURTEN postcode: 4942 website: www.fill.co.at contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	AT (GURTEN)	participant	614˙446.00
4	FUNDACION TECNALIA RESEARCH & INNOVATION FUNDACION TECNALIA RESEARCH & INNOVATION Organization address address: PARQUE CIENTIFICO Y TECNOLOGICO DE BIZKAIA, ASTONDO BIDEA, EDIFICIO 700 city: DERIO BIZKAIA postcode: 48160 website: www.tecnalia.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (DERIO BIZKAIA)	participant	482˙750.00
5	CENTRO RICERCHE FIAT SCPA CENTRO RICERCHE FIAT SCPA Organization address address: STRADA TORINO 50 city: ORBASSANO postcode: 10043 website: www.crf.it contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	IT (ORBASSANO)	participant	400˙250.00
6	GUBESCH THERMOFORMING GMBH GUBESCH THERMOFORMING GMBH Organization address address: INDUSTRIESTRASSE 1 city: WILHELMSDORF postcode: 91489 website: www.hbw-gubesch.de contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (WILHELMSDORF)	participant	369˙340.00
7	KGR SPA KGR SPA Organization address address: VIA LUIGI CIBRARIO 13 city: TORINO postcode: 10143 website: www.kgrspa.it contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	IT (TORINO)	participant	308˙660.00
8	EDAG ENGINEERING GMBH EDAG ENGINEERING GMBH Organization address address: KREUZBERGER RING 40 city: WIESBADEN postcode: 65205 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (WIESBADEN)	participant	253˙750.00
9	NEW INFRARED TECHNOLOGIES SL NEW INFRARED TECHNOLOGIES SL Organization address address: PLAZA MARQUES DE SALAMANCA 2 city: MADRID postcode: 28006 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (MADRID)	participant	154˙875.00
10	LEISTER TECHNOLOGIES AG LEISTER TECHNOLOGIES AG Organization address address: GALILEO STRASSE 10 city: KAGISWIL postcode: 6056 website: www.leister.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	CH (KAGISWIL)	participant	0.00

Map

Project objective

Multimaterial systems combining metals with thermoplastic fiber reinforced polymer composites (TP-FRPC) are the key for light weight design in the automotive industry. However, the joining of the material partners remains main issue. Currently, no approach exists which sufficiently meets the three core requirements: weight neutrality, cost- and time efficiency and bonding strength. Technologies like adhesive bonding or bolted joints show good results for one or two of the criterions, but not for all three of them. The FlexHyJoin project aims at the development of a joining process for hybrid components, which satisfies all three criterions. Induction Joining (IJ) and Laser Joining (LJ) are combined, since they have complementary fields of application and most of all they do not require additional material and are therefore weight neutral joining methods. Thus, the full lightweight potential is preserved. Additionally, a surface texturing method for the metal is integrated in the approach, which leads to a form closure bonding, providing a high mechanical bonding performance. Finally, a main aspect of the FlexHyJoin project is to integrate the surface texturing as well as both joining methods in a single, continuous, and fully automatized pilot process with an overall process control and supervision system. This leads to a maximum of time- and cost-efficiency and will allow the future application of the approach in the mass production of automotives. The key for the automation is an online process control and quality assurance. The FlexHyJoin project provides an essential enabler technology for future mobility concepts. The final result is an innovative joining process for fiber reinforced polymers and metals, suiting the strict requirements of automotive industry and enabling the broad application of hybrid material systems.

Deliverables

List of deliverables.
Final validation of the FlexHyJoin approach	Documents, reports	2019-04-15 12:42:35
Final validation of the prototype production cell	Documents, reports	2019-04-15 12:42:35
Demonstrator part â€“ Manufacturing of demonstrator parts, description of process achievements and limits	Demonstrators, pilots, prototypes	2019-04-15 12:42:35
Final validation of the demonstrator part	Documents, reports	2019-04-15 12:42:35
FlexHyJoin Project Website	Websites, patent fillings, videos etc.	2019-05-30 19:05:32
Dissemination materials	Websites, patent fillings, videos etc.	2019-05-30 19:05:29
Periodic newsletters, posters, and videos	Websites, patent fillings, videos etc.	2019-05-30 19:05:33

Take a look to the deliverables list in detail: detailed list of FlexHyJoin deliverables.

Publications

List of publications.
year	authors and title	journal	last update
2016	Christoph Engelmann, Johannes Eckstaedt, Alexander Olowinsky, Mirko Aden, Viktor Mamuschkin Experimental and Simulative Investigations of Laser Assisted Plastic-metal-joints Considering Different Load Directions published pages: 1118-1129, ISSN: 1875-3892, DOI: 10.1016/j.phpro.2016.08.117	Physics Procedia 83	2019-06-19

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The information about "FLEXHYJOIN" are provided by the European Opendata Portal: CORDIS opendata.