FLEXISTAT

Production Flexibility and Efficiency through Simultaneous Three Axis Turning

Coordinatore	FRAUNHOFER-GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V    more  Organization address address: Hansastrasse 27C city: MUENCHEN postcode: 80686 contact info Titolo: Ms. Nome: Andrea Cognome: Zeumann Email: send email Telefono: 498912000000 Fax: 49891200000000
Nazionalità Coordinatore	Germany [DE]
Totale costo	1˙515˙100 €
EC contributo	960˙000 €
Programma	FP7-SME Specific Programme "Capacities": Research for the benefit of SMEs
Code Call	FP7-SME-2013
Funding Scheme	BSG-SME
Anno di inizio	2013
Periodo (anno-mese-giorno)	2013-11-01   -   2015-10-31

 Partecipanti

#	participant	country	role	EC contrib. [€]
1	FRAUNHOFER-GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V  Organization address address: Hansastrasse 27C city: MUENCHEN postcode: 80686 contact info Titolo: Ms. Nome: Andrea Cognome: Zeumann Email: send email Telefono: 498912000000 Fax: 49891200000000	DE (MUENCHEN)	coordinator	39˙135.83
2	EXAPT SYSTEMTECHNIK GMBH  Organization address address: THEATERSTRASSE 12 city: AACHEN postcode: 52062 contact info Titolo: Mr. Nome: Michael Cognome: Servos Email: send email Telefono: +49 241 477940 Fax: +49 241 47794299	DE (AACHEN)	participant	140˙639.09
3	Direct-Line Nemesacel Kft.  Organization address city: Dunaharaszti postcode: 2330 contact info Titolo: Dr. Nome: Imre Cognome: Mészaros Email: send email Telefono: +36 244 92111 Fax: +36 244 92112	HU (Dunaharaszti)	participant	130˙609.54
4	MECANICA INDUSTRIAL BUELNA SL  Organization address address: "BARRIO POSAJOS, CORRALES DE BUELNA" city: SAN FELICES DE BUELNA postcode: 39409 contact info Titolo: Mr. Nome: Ignacio Cognome: Cobo Email: send email Telefono: 34647674940	ES (SAN FELICES DE BUELNA)	participant	125˙928.58
5	BV GEREEDSCHAPSWERKTUIGENINDUSTRIE HEMBRUG  Organization address address: HENDRIK FIGEEWEG 1A -1B city: HAARLEM postcode: 2031 BJ contact info Titolo: Dr. Nome: Robert Cognome: Nefkens Email: send email Telefono: +31 235124902	NL (HAARLEM)	participant	115˙976.04
6	MODULE WORKS S.R.L.  Organization address address: STR. POLONA 69 city: BUCHAREST postcode: 10505 contact info Titolo: Ms Nome: Mariana Cognome: Abagiu Email: send email Telefono: +40 744605760	RO (BUCHAREST)	participant	104˙594.59
7	MUG MUHENDISLIK SURDURULEBILIR KALKINMA PROJE VE DANISMANLIK HIZMETLERI SANAYI VE TICARET LTD STI SANAYISUBESI  Organization address address: IVEDIK OSB OZANADOLU SANAYI SITESI city: ANKARA postcode: 6530 contact info Titolo: Mrs. Nome: Muge Cognome: Akar Email: send email Telefono: +90 3122101812	TR (ANKARA)	participant	94˙901.61
8	IMIX VISION SUPPORT SYSTEMS BV  Organization address address: VLIJTSEWEG 192 city: APELDOORN postcode: 7317 AM contact info Titolo: Dr. Nome: Fred Cognome: Hugen Email: send email Telefono: +31 555343020	NL (APELDOORN)	participant	92˙127.12
9	IMC METALUR SA  Organization address address: ZONE INDUSTRIELLE LE VIVIER 4 city: VILLAZ SAINT PIERRE postcode: 1690 contact info Titolo: Mr. Nome: Patrick Cognome: Deschenaux Email: send email Telefono: +41 266539200 Fax: +41 266539209	CH (VILLAZ SAINT PIERRE)	participant	71˙994.14
10	A. MONFORTS WERKZEUGMASCHINEN GMBH& CO. KG  Organization address address: SCHWALMSTRASSE 301 city: MONCHENGLADBACH postcode: 41238 contact info Titolo: Prof. Nome: Dominic Cognome: Deutges Email: send email Telefono: +49 2151 1547109 Fax: +49 2151 8916432	DE (MONCHENGLADBACH)	participant	29˙490.96
11	FUNDACION TEKNIKER  Organization address address: CALLE INAKI GOENAGA 5 city: EIBAR GUIPUZCOA postcode: 20600 contact info Titolo: Ms. Nome: Saioa Cognome: Mondragon Email: send email Telefono: +34 943206744 Fax: +34 943202757	ES (EIBAR GUIPUZCOA)	participant	14˙602.50

Mappa

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 Obiettivo del progetto (Objective)

In manufacturing of industrial parts, turning is one of the most important manufacturing processes and is applied mainly by SMEs. However, until today, turning processes suffer from inflexible machine characteristics, as to mention an extreme high amount of needed tool holders and frequent tool changes caused by tool lives of > 3 minutes. In order to raise production flexibility and efficiency significantly, the proposed project FlexiSTAT is dedicated to enable the yet idle swivel axis (b-axis) in turn-/mill-centers and to integrate it as a third axis in turning operations. The consortium, assembling 11 partners from 6 EU Member States and Associated countries is well positioned along the entire value chain, including manufacturers of industrial parts, tooling and machine suppliers as well as specialized and thoroughly selected RTD performers. The overall project objective of developing a full technology package for Simultaneous Three Axis Turning will be realized by a threefold approach, combining the development of process planning, tooling-systems and machining strategies. These elements will be integrated modular into a technology package which can be easily adapted by almost all manufacturing SME, using their existing machine park. Especially SMEs will be the beneficiaries of the project results in terms of: - 30% production time and cost, - 80% tool-holders in stock, - 60% tool consumption. The exploitation of results of the project will increase the competitiveness of the manufacturing industry as well as of the technology providers. Due to the facts, that more than 35% of all cutting machines in SME industry are turning machines and that those SMEs are indispensable for e.g. automotive, energy technology, chemical industry, aviation, medical devices markets, the proposers expected to gain a high economic and societal impact by the development of innovative and sustainable manufacturing FlexiSTAT technology