SUSCLEAN

Sustainable Cleaning and Disinfection in Fresh-Cut Food Industries

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 Obiettivo del progetto (Objective)

'SUSCLEAN will contribute to the development and implementation of a new generation of environment-friendly equipment sanitation and food product decontamination technologies ensuring food safety. Susclean is focused on minimally-processed vegetables (MPV) i.e. vegetables physically altered from their original form by slicing and cutting but remaining in a fresh state. We will develop knowledge, methods and tools aimed to; a) design new decontamination approaches for MPV and sanitation strategies for their processing equipment along the supply chain; b) propose guidance and recommendations to renew the best available processing techniques (BAT); c) consider the impact of sanitation and decontamination strategies in line with the Directive on Integrated Pollution Prevention Control (IPPC) 2008/1/CE, and d) improve the hygienic design of equipment for the fresh-cut product industry. The hazard analysis critical control point (HACCP) method will be carried out from post-harvest to processing, taking into account shelf-life after packaging. For each critical point considered, we will study the microbial colonisation patterns, improve the equipment geometry and surface features, and propose innovative and/or optimised current sanitation and decontamination strategies. This will lead to holistic cleaning and disinfecting strategies combining the design of alternative equipment geometries and surfaces (preventive), proposals for innovative cleaning techniques (curative) and application of alternative disinfecting agents (remediation). These achievements will lead to reduction of the use of water and chemicals (chlorine) up to 20-50%, whilst ensuring food safety, sustainable practices and preserving fresh-cut food European quality and competitiveness. A well-balanced partnership has been built with research institutes and industries (SMEs and one end-user large corporation). 40% of the budget will be devoted to SMEs.'

Introduzione (Teaser)

Water and chlorine are widely used to clean our fruits and vegetables at the industrial level. Too much water is wasted and the safety of chlorine usage is questionned.

Descrizione progetto (Article)

Healthy eating requires fresh and safety food. The challenge for the fresh-cut industry is to reduce chlorine consumption and provide the same or better standard of fruit and vegetable cleanliness. Chlorine has been associated with the formation of carcinogenic chlorinated compounds in water. The Minimally Processed Vegetable (MVP) industry would like to see less water consumption and wastewater discharge.

The 'Sustainable cleaning and disinfection in fresh-cut food industries' (http://susclean.eu/ (SUSCLEAN)) project has two basic goals. New equipment and decontamination technology that are environmentally friendly is to be developed while maintaining food safety standards. It is important to note that sanitising includes cleaning or more exactly washing for produce.

In the fruit and veg industry, cleaning/washing mean taking off all of the organic matter like dirt and debris up to the bio-contamination level. However the use of chlorine is solely intended to avoid any contamination of the product when washing it . Anyhow when cleaning or washing, the number of germs on the food processing or product surfaces are reduced significantly.

The project has shown that decontamination is not that easy. Bacteria can be resistant to the decontamination process. There are concerns that the environmentally friendly techniques only encourage more resistant bacteria to niche and grow as a resistant biofilm. Identifying where and when this happens in the processing line is not easy.

Most promising are newly developed onsite detection methods for the decontamination process. Key knowledge was acquired through study of current processes used by the fresh-cut industry.

While experimental work and testing of some new methods was achieved, some research is still in progress. Additional new methods are being proposed for decontamination and remain under evaluation. Different types of fruits and vegetables require different methods of cleaning due to their unique shape.

Some studies in the project clearly concluded that water consumption can be reduced at certain points of the process. Hygienic design requirements are now clearly stated adapted to fresh-cut processing equipment. A new procedure has already been created for salad decontamination involving an ozone process.

All of the new techniques developed in SUSCLEAN will improve the availability of minimally processed vegetables. This will no doubt reduce illness from consumption of contaminated fresh produce and giving business advantages to the European fruit and vegetable industry.