MEGAFIT
Manufacturing Error-free Goods at First Time
| Coordinatore | PHILIPS CONSUMER LIFESTYLE B.V.
Organization address
address: HIGH TECH CAMPUS 37 contact info |
| Nazionalità Coordinatore | Netherlands [NL] |
| Sito del progetto | http://www.megafit-project.eu |
| Totale costo | 10˙316˙668 € |
| EC contributo | 6˙911˙469 € |
| Programma | FP7-NMP
Specific Programme "Cooperation": Nanosciences, Nanotechnologies, Materials and new Production Technologies |
| Code Call | FP7-2011-NMP-ICT-FoF |
| Funding Scheme | CP-IP |
| Anno di inizio | 2011 |
| Periodo (anno-mese-giorno) | 2011-12-01 - 2014-11-30 |
Partecipanti
| # | ||||
|---|---|---|---|---|
| 1 |
PHILIPS CONSUMER LIFESTYLE B.V.
Organization address
address: HIGH TECH CAMPUS 37 contact info |
NL (EINDHOVEN) | coordinator | 958˙112.75 |
| 2 |
BIAS - BREMER INSTITUT FUR ANGEWANDTE STRAHLTECHNIK GMBH
Organization address
address: KLAGENFURTER STRASSE 2 contact info |
DE (BREMEN) | participant | 670˙464.80 |
| 3 |
NEDERLANDSE ORGANISATIE VOOR TOEGEPAST NATUURWETENSCHAPPELIJK ONDERZOEK TNO
Organization address
address: Schoemakerstraat 97 contact info |
NL (DEN HAAG) | participant | 661˙276.50 |
| 4 |
TECHNISCHE UNIVERSITAET HAMBURG-HARBURG
Organization address
address: SCHWARZENBERGSTRASSE 95 contact info |
DE (HAMBURG) | participant | 625˙950.00 |
| 5 |
SIEMENS AKTIENGESELLSCHAFT
Organization address
address: Wittelsbacherplatz 2 contact info |
DE (MUNCHEN) | participant | 608˙861.00 |
| 6 |
FRIEDRICH-ALEXANDER-UNIVERSITAT ERLANGEN NURNBERG
Organization address
address: SCHLOSSPLATZ 4 contact info |
DE (ERLANGEN) | participant | 578˙829.60 |
| 7 |
UNIVERSITEIT TWENTE
Organization address
address: DRIENERLOLAAN 5 contact info |
NL (ENSCHEDE) | participant | 571˙487.00 |
| 8 |
UNIVERSITAET BREMEN
Organization address
address: Bibliothekstrasse 1 contact info |
DE (BREMEN) | participant | 495˙379.60 |
| 9 |
EIDGENOESSISCHE TECHNISCHE HOCHSCHULE ZURICH
Organization address
address: Raemistrasse 101 contact info |
CH (ZUERICH) | participant | 403˙397.60 |
| 10 |
E. RIHS AG
Organization address
address: GRENCHENSTRASSE 52 contact info |
CH (BETTLACH) | participant | 307˙488.00 |
| 11 |
SCIENCE AND TECHNOLOGY B.V.
Organization address
address: OLOF PALMESTRAAT 14 contact info |
NL (Delft) | participant | 207˙200.00 |
| 12 |
PRECITEC GMBH & CO KG
Organization address
address: Draisstrasse 1 contact info |
DE (GAGGENAU) | participant | 203˙250.00 |
| 13 |
VEW VEREINIGTE ELEKTRONIK WERKSTATTEN GMBH
Organization address
address: EDISONSTRASSE 19 contact info |
DE (BREMEN) | participant | 174˙780.00 |
| 14 |
VSL B.V.
Organization address
address: THIJSSEWEG 11 contact info |
NL (DELFT) | participant | 171˙593.00 |
| 15 |
NOESIS SOLUTIONS
Organization address
address: GASTON GEENSLAAN BUS 4 11 contact info |
BE (LEUVEN) | participant | 118˙560.00 |
| 16 |
SIEMENS OOO
Organization address
address: BOLSHAYA TATARSKAYA 9 contact info |
RU (MOSKVA) | participant | 78˙881.00 |
| 17 |
CENTRO RICERCHE FIAT SCPA
Organization address
address: Strada Torino 50 contact info |
IT (ORBASSANO) | participant | 75˙958.15 |
Mappa
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Obiettivo del progetto (Objective)
'Today, Europe’s leading position in manufacturing of high-precision metal parts is being threatened by developed non-EU countries that catch up quickly on product quality at low cost. If no further action is taken, loss of jobs and GDP are at risk.
To face global competition, a breakthrough is needed in tackling the following 4 challenges: 1) High number of defects 2) Many costly, energy consuming finishing operations are needed. 3) Continuous trend for higher quality, smaller features, lower costs, at simultaneous demand for customised products. 4) Six-Sigma methodology reaches its limits for these complex processes (multi step / customised). MEGaFiT will realise this essential breakthrough.
The primary goal of MEGaFiT is to develop and integrate all necessary technologies which create the basis to reduce the number of defects in manufacturing of complex high-precision metal parts. This will be achieved by developing and integrating in-depth process knowledge, in-line measurement and real-time adaptive process control. Proof will be given on pilot production lines in industrial settings.
MEGaFiT will do this with a consortium of partners best-in-class in these fields. The methodology that will be used to come to efficient realisation is the following: (1) Define and describe the process (2) Measure actual process performance (3) Identify potential adaptive control solutions (4) Design adaptive control solutions and (5) Verify the adaptive control solution.
This methodology will result in reduction of: defects from 5-15% to <1%; cost by >20%; material and energy consumption by >20%; and number of finishing operations by >35%.
The knowledge-based MEGaFiT results are also applicable in different sectors, leading to low defects, despite customization trends. MEGaFiT will therefore help in assuring a competitive and sustainable European manufacturing industry.'
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