SAMDOKAN
Cost effective industrialisation of an eco-friendly pre-treatment for plastic chrome plating using self assembly nanotechnology
| Coordinatore | AVANZARE INNOVACION TECNOLOGICA SL
Organization address
address: C/ Antonio de Nebrija 8 contact info |
| Nazionalità Coordinatore | Spain [ES] |
| Totale costo | 1˙180˙202 € |
| EC contributo | 590˙101 € |
| Programma | FP7-ICT
Specific Programme "Cooperation": Information and communication technologies |
| Code Call | CIP-EIP-Eco-Innovation-2011 |
| Funding Scheme | CIP-EIP-EI-PMRP |
| Anno di inizio | 2012 |
| Periodo (anno-mese-giorno) | 2012-10-01 - 2015-03-31 |
Partecipanti
| # | ||||
|---|---|---|---|---|
| 1 |
AVANZARE INNOVACION TECNOLOGICA SL
Organization address
address: C/ Antonio de Nebrija 8 contact info |
ES (LOGRONO) | coordinator | 0.00 |
| 2 | ASOCIACION DE INVESTIGACION DE MATERIALES PLASTICOS Y CONEXAS - AIMPLAS | ES | participant | 0.00 |
| 3 |
DURDEN PLASTIK URUNLER VE YAPISKAN FILM TICARET VE SANAYI AS
Organization address
city: GEBZE KOCAELI contact info |
TR (GEBZE KOCAELI) | participant | 0.00 |
| 4 |
NIQUELADOS MIRA SL*
Organization address
address: Banyeres 6 contact info |
ES (CASTALLA) | participant | 0.00 |
| 5 |
PGS PLAST0K AHSAP METAL KAPLAMA SAN VE T0C LTD.ST0
Organization address
address: sokak 19/1 2 contact info |
TR (ISIKKENT BORNOVA IZMIR) | participant | 0.00 |
Mappa
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Obiettivo del progetto (Objective)
The main goal of SAMDOKAN project is to industrialize a novel hexavalent chrome Cr(VI) free environmentally friendly high performance electroplating pre-treatment for plastic surfaces using molecular self assembly nanotechnology (SAM). Sectors such as automotive, white goods electric-appliances and sanitary are the main consumers of this type of plastic parts. In Europe, about 1350 companies have chrome plating installations of which over 98% are SMEs. SAM technology has been already demonstrated, in ECOSAM FP 6 project, to be a successful alternative to the traditional electroplating technology. SAMDOKAN project objectives are aligned with Eco-innovation programme since an eco-innovative production methodology will be industrial scale-up which aims to prevent and reduce environmental impacts such as the generation of potentially hazardous waste going to landfill and/or incineration, transport associated to this waste, etc. The specific objectives of the project are the following: To scale up the SAM pre-treatment process in three electroplater companies and plastic types; 100% elimination of carcinogenic chromic acid (Cr (VI)) and toxic Pd/Sn colloids in the pre-treatment process at industrial scale. This means a reduction of 5 steps in the pre-treatment process, a 30% in total reactive consume and a reduction of 35% of clean water consume. An overall 20% cost reduction of the pre-treatment can be achieved; Increase the production capacity of current plants in at least 25% and a reduction in 50 % of total energy consumption; To expand the electroplating market on a broader range of plastics and to provide end-users a greater scope for design (filled polypropylene (PP) and filled polyamide (PA); No health concerns (water based treatments and low toxicity chemicals for electroplating pre-treatment process and for waste water treatment); Reduction of 3% plastic/s consumption due to a reduction of rejected parts and thickness of plastic parts.