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DELASTI

DEvelopment of advanced LASer based technologies for the manufacturing of TItanium HLFC structures

Total Cost €

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EC-Contrib. €

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Partnership

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Project "DELASTI" data sheet

The following table provides information about the project.

Coordinator
LORTEK S COOP 

Organization address
address: ARRANOMENDIA KALEA 4 A
city: ORDIZIA
postcode: 20240
website: www.lortek.es

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Spain [ES]
 Project website http://www.lortek.es
 Total cost 448˙843 €
 EC max contribution 448˙843 € (100%)
 Programme 1. H2020-EU.3.4.5.1. (IADP Large Passenger Aircraft)
 Code Call H2020-CS2-CFP01-2014-01
 Funding Scheme CS2-RIA
 Starting year 2016
 Duration (year-month-day) from 2016-01-01   to  2018-08-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    LORTEK S COOP ES (ORDIZIA) coordinator 315˙906.00
2    HELMHOLTZ-ZENTRUM GEESTHACHT ZENTRUM FUR MATERIAL- UND KUSTENFORSCHUNG GMBH DE (GEESTHACHT) participant 132˙937.00

Map

 Project objective

World air traffic volume is expected to grow per 2 in the next 15 years and that is the reason why reduction of air transport contribution to climate change is nowadays one of the most important objectives for aircraft manufacturers. The reduction of environmental impact requires a continuous improvement in aircraft efficiency, which depends on the use of lightweight structures and efficient aerodynamics, among others. Hybrid Laminar Flow (HLFC) on wing and fin is one of the potential ways to enhance the efficiency of the aircraft and to achieve up to 10% of fuel saving in commercial passenger aircrafts. A design approach for HLFC structure is made of a perforated skin sheet which is stiffened by stringers. This structure is produced by joining parallel aligned stringers to laser micro-drilled thin skin. Afterwards, a straightening process is necessary to achieve the flatness requirements. DELASTI project aims at i) the development of process and ii) system technology for reproducible laser welding and straightening of large titanium panels for HLFC structures, iii) assisted by a FE-based procedure focused on the prediction of 3D deformation and residual stresses. A revolutionary approach is sought which implies the use of one laser source as the only production means, in order to get the whole process in a single production stage. In this context, the present project pursues the following technical objectives: • Development of welding and straightening processes and system up to TRL 6, in order to obtain structures with sound joints and adequate flatness, in challenging large-scale thin (0.8 mm) structures • Integration of seam tracking and development of on-line process surveillance system • Accurate and fast prediction of distortion and residual stress for the whole process chain • Optimize and find useful parametric distortion related correlations for welding and straightening process parameters, based on experimental and validated FE numerical models.

 Deliverables

List of deliverables.
Final PDER Documents, reports 2019-03-20 15:46:27

Take a look to the deliverables list in detail:  detailed list of DELASTI deliverables.

 Publications

year authors and title journal last update
List of publications.
2017 M. Froend, F. Fomin, S. Riekehr, P. Alvarez, F. Zubiri, S. Bauer, B. Klusemann, N. Kashaev
Fiber laser welding of dissimilar titanium (Ti-6Al-4V/cp-Ti) T-joints and their laser forming process for aircraft application
published pages: 123-131, ISSN: 0030-3992, DOI: 10.1016/j.optlastec.2017.05.017
Optics & Laser Technology 96 2019-06-18
2017 P. Alvarez, F. Zubiri, M.Froend, F. Fomin, S. Riekehr, N.Kashaev, S. Bauer
Laser beam welding and straightening of Titanium T-joints for aircraft structures
published pages: , ISSN: , DOI:
Lasers in Manufacturing Conference 2017 26 - 29 June 2017 2019-06-18
2018 Fedor Fomin, Martin Froend, Volker Ventzke, Pedro Alvarez, Stefan Bauer, Nikolai Kashaev
Metallurgical aspects of joining commercially pure titanium to Ti-6Al-4V alloy in a T-joint configuration by laser beam welding
published pages: 2019-2031, ISSN: 0268-3768, DOI: 10.1007/s00170-018-1968-z
The International Journal of Advanced Manufacturing Technology 97/5-8 2019-05-29

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The information about "DELASTI" are provided by the European Opendata Portal: CORDIS opendata.

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