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ComMUnion

Net-shape joining technology to manufacture 3D multi-materials components based on metal alloys and thermoplastic composites

Total Cost €

EC-Contrib. €

Partnership

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Outcomes and
results

ComMUnion project word cloud

Explore the words cloud of the ComMUnion project. It provides you a very rough idea of what is the project "ComMUnion" about.

temperature inspection mechanical smes plan laser joints performance assisted quality industrial layer adaptive 40m diagnosis metallic market 73 boron requiring consumption textured programming incomes stage surfaces tapes limitations decision joining combining 30 self interoperability speed commercialization active multimodal cfrt fibre critical communion involvement fair productive decrease heating pilot material components 3d alloys carbon line costly usability texturing outline resolved cleaning placement titanium innovations robot estimate rely trough reinforced companies ensures aeronautics manufacturing imaging solution cognitive business metal overcome tape 2 offline cfrts parametric thermoplastic profile besides adjustment cfrp scanning automotive 55 steel materials greatest scalability tools start surface penetration

Project "ComMUnion" data sheet

The following table provides information about the project.

Coordinator	ASOCIACION DE INVESTIGACION METALURGICA DEL NOROESTE Organization address address: CALLE RELVA TORNEIROS 27A city: PORRINO postcode: 36410 website: www.aimen.es contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.
Coordinator Country	Spain [ES]
Project website	http://communionproject.eu/
Total cost	5˙917˙391 €
EC max contribution	4˙863˙011 € (82%)
Programme	1. H2020-EU.2.1.5.1. (Technologies for Factories of the Future)
Code Call	H2020-FoF-2015
Funding Scheme	IA
Starting year	2015
Duration (year-month-day)	from 2015-12-01 to 2019-05-31

Partnership

Take a look of project's partnership.

#	participants	country	role	EC contrib. [€]
1	ASOCIACION DE INVESTIGACION METALURGICA DEL NOROESTE ASOCIACION DE INVESTIGACION METALURGICA DEL NOROESTE Organization address address: CALLE RELVA TORNEIROS 27A city: PORRINO postcode: 36410 website: www.aimen.es contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (PORRINO)	coordinator	717˙125.00
2	FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. Organization address address: HANSASTRASSE 27C city: MUNCHEN postcode: 80686 website: www.fraunhofer.de contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (MUNCHEN)	participant	1˙103˙601.00
3	PANEPISTIMIO PATRON PANEPISTIMIO PATRON Organization address address: UNIVERSITY CAMPUS RIO PATRAS city: RIO PATRAS postcode: 265 04 website: www.upatras.gr contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	EL (RIO PATRAS)	participant	430˙562.00
4	ESI GROUP ESI GROUP Organization address address: 100-102 AVENUE DE SUFFREN city: PARIS postcode: 75015 website: www.esi-group.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	FR (PARIS)	participant	344˙166.00
5	AFPT GMBH AFPT GMBH Organization address address: TRINKBORNSTRASSE 10 city: DORTH postcode: 56281 website: www.afpt.de contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (DORTH)	participant	340˙725.00
6	MOTOFIL - ROBOTICS SA MOTOFIL - ROBOTICS SA Organization address address: RUA TOME BARROS QUEIROS 135 APARTADO 50 ZONA INDUSTRIAL DE ERVOSAS city: ILHAVO postcode: 3830 252 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	PT (ILHAVO)	participant	279˙475.00
7	LUNOVU GMBH LUNOVU GMBH Organization address address: KAISERSTRASSE 100 city: HERZOGENRATH postcode: 52134 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (HERZOGENRATH)	participant	218˙542.00
8	SYM VOULOI KAI PROIONTA LOGISMIKOU AE SYM VOULOI KAI PROIONTA LOGISMIKOU AE Organization address address: Michalakopoulou Str 64 city: Athens postcode: 11528 website: www.casp.gr contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	EL (Athens)	participant	207˙638.00
9	TECNATOM S.A. TECNATOM S.A. Organization address address: Avenida Montes de Oca 1 city: SAN SEBASTIAN DE LOS REYES - MADRID postcode: 28703 website: www.tecnatom.es contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (SAN SEBASTIAN DE LOS REYES - MADRID)	participant	207˙638.00
10	TOPSOLID TOPSOLID Organization address address: RUE DU BOIS SAUVAGE 7 city: EVRY postcode: 91055 website: www.topsolid.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	FR (EVRY)	participant	203˙000.00
11	Philips GmbH Philips GmbH Organization address address: Luebeckertordamm 5 city: Hamburg postcode: 20099 website: www.philips.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (Hamburg)	participant	197˙811.00
12	AUTOTECH ENGINEERING SL AUTOTECH ENGINEERING SL Organization address address: PARQUE EMPRESARIAL BOROA P2A 4 LOCAL 6 city: BIZKAIA postcode: 48340 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (BIZKAIA)	participant	176˙488.00
13	UNIVERSIDADE DE COIMBRA UNIVERSIDADE DE COIMBRA Organization address address: PACO DAS ESCOLAS city: COIMBRA postcode: 3001 451 website: www.uc.pt contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	PT (COIMBRA)	participant	151˙500.00
14	NEW INFRARED TECHNOLOGIES SL NEW INFRARED TECHNOLOGIES SL Organization address address: PLAZA MARQUES DE SALAMANCA 2 city: MADRID postcode: 28006 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (MADRID)	participant	123˙988.00
15	ACITURRI ENGINEERING SL ACITURRI ENGINEERING SL Organization address address: CALLE JERONIMO MUNOZ 8 PARQUE TECNOLOGICO BOECILLO city: BOECILLO postcode: 47151 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (BOECILLO)	participant	107˙611.00
16	TRUMPF PHOTONIC COMPONENTS GMBH TRUMPF PHOTONIC COMPONENTS GMBH Organization address address: LISE-MEITNER-STRASSE 13 city: ULM postcode: 89081 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (ULM)	participant	53˙138.00

Map

Project objective

ComMUnion enables productive and cost effective manufacturing of 3D metal/ Carbon Fibre Reinforced Thermoplastic (CFRT) multi-material components. ComMUnion will develop a novel solution combining tape placement of CFRTs with controlled laser-assisted heating in a multi-stage robot solution. High-speed laser texturing and cleaning will overcome the limitations of current joining technology to provide greatest performance joints. ComMUnion will rely on a robot-based approach enabling on-line inspection for layer-to-layer self-adjustment of the process. Moreover, tools for multi-scale modelling, parametric offline programming, quality diagnosis and decision support will be developed under a cognitive approach to ensure interoperability and usability. ComMUnion will address the following key innovations: - Texturing and cleaning based on high speed laser scanning for surface condition. - High-speed spatially resolved control of surface temperature profile. - Multi-scale metal/CFRP modelling, self-adaptive process control, and quality diagnosis based on multimodal active imaging. ComMUnion approach will decrease by 30% the consumption of titanium and boron steel, (costly alloys requiring critical materials). Besides, reinforcement of textured metallic surfaces with CFRT tapes will increase mechanical performance of multi-material components over 30% without cost increase. Manufacturing of two pilot-cases for automotive and aeronautics will demonstrate the scalability of the joining process. It will be possible trough a consortium with a strong involvement of industrial partners (73% of which 55% are SMEs). The outline of the business plan ensures the exploitation of the project results. With a target market of 2.000 companies and a fair estimate of 2% market penetration (5 years after the commercialization start), ComMUnion will result in 40M€/year incomes.

Deliverables

List of deliverables.
Project Website	Websites, patent fillings, videos etc.	2020-01-28 10:22:52

Take a look to the deliverables list in detail: detailed list of ComMUnion deliverables.

Publications

List of publications.
year	authors and title	journal	last update
2018	Kira van der Straeten, Oliver Nottrodt, Milena Zuric, Alexander Olowinsky, Peter Abels, Arnold Gillner Polygon scanning system for high-power, high-speed microstructuring published pages: 491-494, ISSN: 2212-8271, DOI: 10.1016/j.procir.2018.08.137	Procedia CIRP 74	2020-01-28
2018	Konstantinos Anyfantis, Panagiotis Stavropoulos, George Chryssolouris Fracture mechanics based assessment of manufacturing defects laying at the edge of CFRP-metal bondlines published pages: 173-183, ISSN: 0944-6524, DOI: 10.1007/s11740-018-0796-1	Production Engineering 12/2	2020-01-28
2016	Panagis Foteinopoulos, Panagiotis Stavropoulos, Alexios Papacharalampopoulos, George Chryssolouris Unified Approach in Design and Manufacturing Optimization of Hybrid Metal-composites Parts published pages: 59-64, ISSN: 2212-8271, DOI: 10.1016/j.procir.2016.09.035	Procedia CIRP 55	2020-01-28
2017	F. RodrÃguez, I. Cotto, S. Dasilva, P. Rey, K. Van der Straeten Speckle characterization of surface roughness obtained by laser texturing published pages: 519-525, ISSN: 2351-9789, DOI: 10.1016/j.promfg.2017.09.077	Procedia Manufacturing 13	2020-01-28
2017	C. Kukla, T. Peters, H. Janssen, C. Brecher Joining of Thermoplastic Tapes with Metal Alloys Utilizing Novel Laser Sources and Enhanced Process Control in a Tape Placement Process published pages: 85-90, ISSN: 2212-8271, DOI: 10.1016/j.procir.2017.03.307	Procedia CIRP 66	2020-01-28
2017	Konstantinos Anyfantis, Panagis Foteinopoulos, Panagiotis Stavropoulos Design for Manufacturing of Multi-material Mechanical Parts: A Computational Based Approach published pages: 22-26, ISSN: 2212-8271, DOI: 10.1016/j.procir.2017.03.365	Procedia CIRP 66	2020-01-28

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The information about "COMMUNION" are provided by the European Opendata Portal: CORDIS opendata.